morse 310-CE Series Bedienungsanleitung
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 1
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Syracuse, NY, 13208 U.S.A.
morsedrum.com (315) 437-8475
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3
Installation. . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions. . . . . . . . . . . . . . . . . . . . 5 - 6
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 6
Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 6 - 15
Specications. . . . . . . . . . . . . . . . . . . . . . . . . 16
Declaration of Conformity. . . . . . . . . . . . . . . . . . 17
Operator’s Manual
for Morse CE Marked Tilt-To-Load
Drum Rotators
310-CE Series
Serial Number 278575 to 309424
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock for
this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier of
any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your freight
claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use or
damage from accident or abuse. Motors and other purchased parts
carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for any
modications, unauthorized repairs or parts substitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineered for safety and eciency, a high degree of responsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts and test rotation of drum
holder. Inspect drum holder for proper operation. Perform necessary
inspections, operator training, etc.
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators
Serial Number 278575 and up
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
DANGER - Watch Out for Pinch Points. Stay clear of moving parts. Do Not Stand Near any Part of a Rotating Drum
or Drum Holder. Operator should remain directly in front of the control station while operating the rotator (see gure
on page 3). Morse CE Marked Drum Rotators comply with OSHA subpart O, 1910.212 - “General requirements for
all machines.” “Revolving drums, barrels, and containers shall be guarded by an enclosure which is interlocked with
the drive mechanism, so that the barrel, drum, or container cannot revolve unless the guard enclosure is in place.” (A
safety enclosure is included with each CE Marked MORSE drum rotator.)
WARNING - The 310-CESeries is designed to rotate a steel, plastic or ber drum weighing up to 800 Lb. (363 kg),
ranging from 45.7 to 59.7 cm (18” to 23.5”) in diameter and from 73.7 to 94 cm (29” to 37”) in height. DO NOT attempt
to handle any other type of drum or object. DO NOT exceed the weight capacity of 363 kg (800 Lb.).
WARNING - Level Floors Only. For operation only on clean, level oors of suitable bearing capacity. Do not use on
sloped surfaces, ramps, irregular or debris strewn oors.
WARNING - Properly Mount to Floor. Do Not put into service without proper oor mounting and leveling. Use the four
mounting holes in each corner of the base to anchor to oor.
WARNING - Do Not Modify the Unit. Under no circumstances should any modications be made to the Morse
machinery without factory authorization. Any modications may void the warranty. This machine was designed to
perform a specic job and alterations may result in injury to operator or machine.
WARNING - No Loose Fitting Clothing. Wear close-tting clothing and safety equipment appropriate to the job. Loose
tting clothing may become caught on the machinery and cause severe personal injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous. Escaping hydraulic uid under pressure can penetrate
the skin, causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines. Keep
hands and body away from pinholes and nozzles which eject uid under high pressure. Use a piece of cardboard to
search for leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear safety shoes with non-slip soles and hard toe protection.
CAUTION: DO NOT allow drum to impact on oor.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium dioxide, and
2-methylimidazole, which are known to the State of California to cause cancer, and bisphenol-A, which is known to
the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators
Serial Number 278575 and up
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 3
Machine Description
The Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators are designed to receive an upright steel, plastic or ber drum at oor
level, hydraulically tilt up to clear the oor, and rotate the drum “corner-over-corner” between 4 and 16 RPM. The maximum full drum
capacity is 363 kg (800 Lb.). Capacity is derated to 181 kg (400 Lb.) for a half-full drum. Half-full Capacity is an indication of the capacity
for tilting a bottom-heavy drum. A partially full drum with an unbalanced and shifting load is harder to tilt than a full drum.
Controls
There are two powered functions for
the operator to control. Each function
is controlled separately by levers
mounted on the control station (shown
right).
The “TILT” function, for vertical1.
positioning of the drum holder. The
lever on the right side is the “TILT”
control valve. Raising the lever
causes the drum holder to rise.
Lowering the lever will lower the
drum holder.
The “ROLL” function, or the2.
rotation of the drum holder. The
lever on the left side is the “ROLL”
control valve. Raising this lever
causes the drum holder to rotate.
Lowering the lever away from the
operator will stop the drum holder
from rotating. The rotation speed
can be varied with the ow control
valve (item 13 on page 9). Turn
the valve clockwise to increase
speed up to a nominal 16 RPM,
counterclockwise to decrease
speed down to a nominal 4 RPM.
Drum Holder
The drum holder is the component on the CE Marked Tilt-To-Load Drum Rotator that securely holds the drum for rotating. The drum
holder features the web strap and ratchet mechanism for tightening the drum at the middle and two top clamps for holding the drum end-
to-end.
Control Station
Lockable Main
Disconnect
Start Button
Stop Button
Timer
Emergency Stop
TILT Control
ROLL Control
RPM Control
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators
Serial Number 278575 and up
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 4
Machine Unpacking
Carefully remove the top and sides of the crate covering the machine so as not
to damage painted surfaces, electrical or hydraulic components. Inspect the
machine for visible damage. If damage is noted, follow receiving procedure on
page 1. Remove the (4) lag screws connecting the machine base to the pallet.
Remove machine from pallet by lifting 7.62 cm (3”) diameter drum holder shaft.
Attach a strap to an overhead crane and raise slowly, as the machine will have a
tendancy to tilt (see gure 1).
Installation
The base has four holes spaced 91.44 wide x 151.13 cm long (36” x 59.5”).•
Morse recommends the rotator be secured to the oor using 1.58 x 7.62 cm
(5/8” x 3”) lag bolts (not included).
Install enclosure and safety interlock around drum rotator (see enclosure•
instructions). Drum rotator must automatically turn o when enclosure door
is opened.
Install hydraulic levers and reservoir breather BEFORE operation.•
CE Marked Tilt-To-Load Rotators are shipped lled with hydraulic uid •
(Dexron 3 or equivalent).
Control Station - Making Connections:•
Figure 1: 310-CE Lifting Point
Important
When loading, unloading, operating, or maintaining your MORSE drum handler, always use care and good judgment. Maintain secure
footing and a rm hold. Keep hands and loose clothing away from all moving parts. Never allow anyone to be below any part of a raised
drum handler or drum. Read operating instructions and review the pictures in the sales brochure before operation.
AIR Powered Models
For the air motor powered rotator, a lter, regulator, •
lubricator is mounted on the control station. A shuto
ball valve is installed on the inlet of the regulator. The
air connection should be made at the inlet of this valve.
Ensure that the supply air lines are of sucient size to •
provide proper air volume. The air motor requires 60
scfm, and 50 – 60 psi of compressed air. The proper air
pressure will depend on the weight of the drum (see Air
Motor Technical Info).
AC Powered Models
Drum rotator is shipped with the motor wired to the•
control box. An electrician needs to install power supply to
the control box according to local codes.
Jog the motor to check rotation. Motor fan must turn•
clockwise.
To reverse rotation if necessary•
For 3 phase motors: interchange any two input leads.•
For 1 phase motors: interchange wires 5 & 8 in•
junction box.
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators
Serial Number 278575 and up
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 5
Rotating a Drum
1. After ensuring that the drum
is securely fastened into the
drum holder, turn the motor on
to activate the hydraulics (for
the air motor version, open the
air shuto ball valve).
2. Raise the drum to the top
position by raising the “LIFT”
lever, on the right.
Note: There is an interlock
switch built into the tilt frame
which is intended to prevent rotating when the drum holder is not
properly positioned at it’s highest lift point. The true safety of this
operation, however, depends on the operator correctly positioning
the drum holder, and verifying that the tilt frame is fully raised.
DANGER - It is critical that the drum holder assembly
is fully raised BEFORE rotating. If the drum holder is
not in the fully raised position when rotating, it can
interferewiththeoorandframe,causingsevere
damage to equipment and/or serious injury or death
Loading a Drum
With the drum holder in the lowered position, the bottom1.
loading plate will be slightly above the oor. Swing the
hinged ratchet plate clear of the drum opening. Loosen the
top clamps to the full open position.
A variety of drum handling methods can be used to set the2.
drum into the drum holder. Ensure that the drum is fully
seated against the back of the drum holder.
Load drum with drum truck Load drum with hoist attachment
4. Operate ratchet to tighten
strap around drum.
5. Turn the top clamps until
they tighten against top of
drum. Then remove hand crank
BEFORE rotating drum.
3. Drape the web strap across
the face of the drum, place
strap loop between clevis and
secure with pin.
3. To begin rotating, raise the
“ROTATE” lever.
4. The drum rotation speed can
be varied with the metering
valve. Turn the valve clockwise
to increase speed up to 20
RPM, counter-clockwise to
decrease speed down to 5
RPM.
Alternate method on the air
motor version: With the air
shuto ball valve in the OFF
position, raise the ROTATE
valve to the ROTATE position.
Then, slowly open the air
shuto ball valve to begin the rotation. This can
allow for more control over the speed of rotation.
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators
Serial Number 278575 and up
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 6
Base Assembly
(not sold separately)
Tilt Assembly
(not sold separately)
Drum Holder (Saddle) Assembly
Part # 5801-P
Mast Assembly
Part # 5762-P
with Controls
Unloading a Drum
Ensure the drum is in vertical upright position to unload.1.
Squeeze the ratchet release lever and open all the way to unlock, then release the tension on the strap. Allow enough slack in the2.
strap in order to remove strap loop from clevis.
Loosen top clamps and swing clear of drum.3.
Remove drum with appropriate drum handling equipment.4.
Maintenance
Periodic inspection for the general condition of structural and mechanical components is imperative for safe and ecient operation.
Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic uid. 1.
Hydraulic uid level should be within a ½” of the top of the reservoir when the cylinder is in the relaxed position. Replace any parts that
show signs of wear.
Lubricate all moving parts including: bearings, clevis pins, and threaded rod.2.
Periodically inspect all moving parts, framework, ratchet, straps, fasteners and contact areas for signs of wear, fatigue, or loosening.3.
The web strap should be removed from service & replaced if any of the following are visible:
• Acid or caustic burns
• Melting or charring of any part of the strap
• Holes, tears, cuts, snags or embedded articles
• Broken or worn stitching in load bearing splices
• Excessive abrasive wear
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators
Serial Number 278575 and up
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 7
Base Assembly
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators
Serial Number 278575 and up
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 8
Cylinder Assembly
ITEM QTY. PART # DESCRIPTION
1 1 4576B-P BODY, VALVE, 310
2 1 4594-P HYD FIT, SAE STRAIGHT SWIVEL
3 1 4593-P HYD FIT, SAE STRAIGHT
4 1 4576C-P CART, PO CHECK, 310
5 1 4572-P CYLINDER, 2 X 10.5, 310
6 1 3275-P CLEVIS PIN 3-3/8, 310 DEAD
7 1 3276-P CLEVIS PIN 2-7/8”, 310 LIVE
8 2 64-P ROLL PIN, 3/16 X 1-1/4
9 1 3612-P HYD FIT, SAE ADAPTER
10 1 3610-P HYD FIT, MALE ELBOW, SAE
* Recommended spare parts
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators
Serial Number 278575 and up
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 9
Safety Limit Valve Assembly
ITEM QTY. PART # DESCRIPTION
1 1 4859-P SAFETY LIMIT VALVE, 310
2 1 4922-P LINK, SAFETY LIMIT VALVE 310
3 1 4250-P NUT, 1/4-28 NYLON LOCK
4 1 4249-P COTTER PIN, 1/4” X 2-1/2”
5 3 3923-P NUT, 1/4-20 WHIZ LOCK
6 1 1641-P HHCS, 1/4-20 X 1 GR2
7 2 4860-P FIT, ADAPTOR, SAE, 310
8 1 1108-P HYD FIT, PIPE NIPPLE, 1/4
ITEM QTY. PART # DESCRIPTION
9 1 4027-P CHECK VALVE, 310
10 1 3757-P HYD FIT, SAE ELBOW, 456 CYL
11 1 1107-P HYD FIT, PUSH LOK 1/4 X 3/8
12 2 4923-P HHCS, 1/4-20 X 3-1/2 GR2
13 1 765-P HYD FIT, MALE ELBOW, FLARE 400
14 1 3610-P HYD FIT, MALE ELBOW, SAE
15 1 345-P HYD FIT, MALE FLARE, 456, 82
16 1 4431-P HYD FIT, ADAPTOR, 1/4 3/4-16
The Specialist In Drum Handling Equipment
Model 310-1-50-CE & 310-3-50-CE
CE Marked Tilt-To-Load Drum Rotators
Operator’s Manual for Morse 310-CE Series CE Marked Tilt-To-Load Drum Rotators
Serial Number 278575 and up
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form PL310-CE (278575-309424) (Updated 16 Oct, 2020) 10
ITEM QTY. PART # DESCRIPTION
1 1 M01319-P ADAPTER, PUMP VALVE, 3-3/8
2 1 M07381-P VALVE, 3-4 WAY, 456, 310
3 * 2 M01157-P BALL, PLASTIC, HANDLE, MONARCH
4 * 2 M01326-P ROD, 4"L, VALVE HANDLE, MON
5 2 765-P HYD FIT, MALE ELBOW, FLARE 400
6 2 1105-P HYD FIT, RUN TEE, 456, 310
7 1 2119-P HYD FIT, MALE PIPE ELBOW, 456
8 1 3209-P HYD FIT, PIPE ADAPTER, 1/4-1/8
9 2 345-P HYD FIT, MALE FLARE, 456, 82
10 1 3301-P HYD FIT, STREET ELBOW, 3/8 310
Item 16 - Control Box
MODEL # PART # DESCRIPTION
310-1-50-CE 5949-P CONTROL BOX, 1PH/230V TIMER CE
310-3-50-CE 5538-P CONTROL BOX, 3PH/400V TIMER CE
ITEM QTY. PART # DESCRIPTION
11 1 2519-P HYD FIT, PUSH LOK 3/8 X 3/8
12 2 1107-P HYD FIT, PUSH LOK 1/4 X 3/8
13 1 4772-P VALVE, METERING, 310, 456
14 1 4776-P HYD FIT, ELBOW, 1/4
15 1 5762-P MAST ASM, 310, 456
* Recomended spare parts
Dieses Handbuch passt für folgende Modelle
2
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