Morse 0309 Bedienungsanleitung

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

Contents

Page

Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3

Operating Instructions. . . . . . . . . . . . . . . . . . . . 3

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 3

Parts List and Diagram. . . . . . . . . . . . . . . . . 4

Operator’s Manual

for Morse Kontrol-Karriers

Model 185AM

Serial number 0507 to 0309 (MMYY)

MORSE Mfg. Co., Inc. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518

Phone: (315) 437-8475 • Fax: (315) 437-1029 • Email: [email protected] • Website: www.morsedrum.com

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged•

freight, always sign noting the damage on the Bill of

Lading.

Document the damage and have the truck driver sign. We•

recommend keeping a digital camera at your receiving dock

for this purpose.

Open packages expeditiously to check the condition of the•

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

Immediately• report all damage to the shipping company!

Then you may contact Morse for assistance with your

freight claim.

Morse Manufacturing will not be held responsible for any•

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for two years when used properly within

its rated capacity. Warranty does not cover wear from normal use or

damage from accident or abuse. Motors and other purchased parts

carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

anymodications,unauthorizedrepairsorpartssubstitution.

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineeredforsafetyandefciency,ahighdegreeofresponsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

Review the Material Safety Data Sheet(s) for the material(s) in

the drum(s) and take all necessary precautions. Safety shoes,

work gloves, hard hat and other personal protective devices are

recommended.

Prior to initial use, inspect all moving parts. Perform necessary load

test, inspections, operator training, etc.

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

Operator’s Manual for Morse Model 185AM Kontrol-Karrier with Spark Resistant Parts

Serial number 0507 to 0309 (MMYY)

www.morsedrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.

This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious injury or

death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.

WARNING - Kontrol-Karriers are designed to handle one drum of the types listed at the top of page 3.

Machine Description. DO NOT attempt to handle any other type of drum or object.

WARNING - DO NOT exceed the weight capacity of 800 Lb.

WARNING - DO NOT operate damaged or malfunctioning unit, or a unit with missing parts.

WARNING - DO NOT lift people or suspend loads over people. Stay clear of suspended loads.

WARNING - DO NOT lift loads higher than necessary.

WARNING - DO NOT leave suspended loads unattended.

WARNING - DO NOT remove or obscure warning labels.

WARNING -DONOToperatewithoutrsthavingreadandunderstoodoperatingmanual.

WARNING - DO NOT make alterations or modify the unit. Under no circumstances should any

modicationsbemadetotheMorsemachinerywithoutfactoryauthorization.Anymodicationsmay

voidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterationsmayresultin

injury to operator or machine.

WARNING - Wear safety shoes with non-slip soles and hard toe protection.

CAUTION: DONOTallowdrumtoimpactonoor,ground,etc.

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

Operator’s Manual for Morse Model 185AM Kontrol-Karrier with Spark Resistant Parts

Serial number 0507 to 0309 (MMYY)

www.morsedrum.com

Machine Description

Model 185AM Kontrol-Karrier is designed to lift, transport and

dispense a standard 55-gallon steel drum 22.5” in diameter. The

maximum capacity is 800 Lb.

Options

A smaller diameter drum can be handled with the correct size

55/30M Series DiameterAdaptor installed (see DiameterAdaptor

literature).

Important

Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take all necessary precautions. Safety shoes, work1.

gloves, hard hat and other personal protective devices are recommended.

Please read all instructions thoroughly before attempting to operate your new Morse drum handler.2.

The185SeriesKontrol-Karriershaveamaximumcapacityratingof800Lb.foraFULLdrumand500Lb.foraHALF-FULLdrum,and3.

are designed to lift and move a drum of the size and type noted above. DO NOT exceed this rating. Exceeding this rating or handling

drums other than those mentioned above is unsafe and could result in equipment damage, excessive wear, awkward or dangerous

handling.

When loading, unloading, operating, or maintaining your MORSE drum handler, always use care and good judgment. Maintain secure4.

footingandarmhold.Keephandsandlooseclothingawayfromallmovingparts.Neverallowanyonetobebelowanypartofaraised

drum handler or drum. Read operating instructions and review the pictures in the sales brochure before operation.

The185Seriesarea“Group1structuralandmechanical”below-the-hookliftingdevicewhicharecoveredbytheAmericanNational5.

StandardASMEB30.20.Theusershouldcomplywithallaspectsofthisstandard.

Operating Instructions

StartwithKontrol-Karrierontheoor.Lowerhoistandengagehoisthook1.

to lift Kontrol-Karrier.

RaisehoisttoliftKontrol-Karrierclearofoorandtransportittothedrum.2.

Suspend Kontrol-Karrier at a height which aligns drum saddle with center3.

of drum.

With binder chain (item 25) hanging freely, push Kontrol-Karrier against4.

drum so that saddle will encircle drum.

Secure the drum: drape the binder chain (item 25) across the face of the5.

drum and engage a link into the slot in the ratchet (item 36). Turn the ratchet

clockwise to tighten chain. If the chain doesn’t cinch tightly on the drum,

lift the pawl (item 33) to loosen and release the chain and try again with a

different link in the notch. Firm hand pressure on the ratchet handle should

tightenthechainsufcientlytohold the drum. DO NOTusemechanical

aids such as a pipe to extend handle for extra leverage.

Raise hoist and position drum at pouring station.6.

Pour the drum by pulling on the pull chain (item 4) and rotating the drum to7.

a suitable pouring angle. For best control of drum pouring angle, pay out

one side of the chain loop while pulling in the other side, thus being able to

hold back the drum rotation. The chain lock on the bottom of the power arm can be used to prevent drum rotation. To do so, criss cross

the chain and insert in each slot of the chain lock.

Afterpouringiscompleted,rotatedrumbacktoverticalpositionandlowerhoisttoreturndrumtooor.8.

To remove drum: Pull ratchet handle clockwise to relieve pressure on ratchet teeth. Lift pawl handle (item 33) to release teeth9.

engagement and rotate ratchet to loosen chain and allow its removal from notch.

Maintenance

Lubricate gear teeth and roller chain.1.

Clean and oil ratchet, pawl and other moving parts periodically to maintain free action and reduce wear. Clean and lubricate more often2.

in environment where dust, dirt or other foreign particals will effect the performance of moving parts.

Periodically inspect all moving parts, framework and contact areas for signs of wear, fatigue or loosening. Tighten, adjust or replace3.

parts as necessary to prevent failure and maintain proper function.

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

Operator’s Manual for Morse Model 185AM Kontrol-Karrier with Spark Resistant Parts

Serial number 0507 to 0309 (MMYY)

www.morsedrum.com

ITEM # QTY. PART # DESCRIPTION

1 * 1 1-P CHAINWHEEL#1-1/2W/GUIDESR

2 1 3-P TRIANGLE&SHAFTW/BOLTS

3 12 2B-P CHAIN,1/0BRASS,PERFT

4 * 1 2435-P CHAIN,PULL,BRASS,1/0,12’

5 * 2 735-P KEY,WOODRUFF,SIZE9,ASA606

6 * 1 19-P BEARING,3/4”IDX2-1/2”

7 2 55-P WASHER,3/4SAEFL1-1/2OD

8 * 1 11-P SPROCKET,#3512T,3/4”BORE

9 1 15-P COLLAR,3/4”ID

10 * 1 7-P BEARING,3/4”IDX1-1/2”

11 1 16-P COLLAR,1”ID

12 * 1 18-P BEARING,1”IDX2-1/2”

13 * 1 12-P CHAIN,ROLLER,#35W/MLINK

14 * 1 795-P LINK,MASTER,#35CHAIN

15 * 1 13-P SPROCKET#3536T,3/4”BORE

16 * 1 14-P GEAR,PINION,7TOOTH

17 1 29-P SPACER,SPURGEAR.15”

18 2 22-P SHCS,3/8-24X5/8

19 * 1 23-P GEAR,SPUR,72T,1”HOLE

ITEM # QTY. PART # DESCRIPTION

20 1 47M-P OVERHEADYOKE,185MSERIES,SR

21 1 725AM-P** SADDLEASM,285AM,SR

23 1 4079-P HHCS,M8X60MMCL8.8,8MM

24 1 4081-P NUT,M8ESNA,8MM

25 * 1 4408-P CHAIN,CINCH,9/32SS,38LINK

27 1 64-P ROLLPIN,3/16X1-1/4

29 1 1296-P HHCS,1/4-20X7-1/2GR5

30 1 1297-P NUT,1/4-20REVHEXLOCK

31 1 4409-P GRIP,HANDLE7/8”X4-3/4”RED

32 * 1 169-P SPRING,PAWL

33 1 168-P PAWL,WITHDRILLEDHOLE

34 1 170-P SCREW,3/8DIAX5/8SHOULDER

35 1 710-P RETAINER,RATCHETPUSHNUT3/4

36 1 165SS-P RATCHET,STEEL-IT

37 1 165KITM-P KIT,RATCHETTIGHTENER,SR

38 1 PLATE,RATCHETHINGE,1/4”,SR(NOTSOLDSEPARATELY)

39 * 1 726M-P *** HINGEPLATECPT,1/4”SR

* Recommended spare parts

**Item21“SADDLEASM”(drumholderassembly)includesappropriateattachedmovingparts

(items 23, 24, 25, 29, 30 and 39).

***Item39“HINGEPLATECOMPLETE”includesallcomponentsofitem37installedontoitem38.

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