Morse 82A-125 Bedienungsanleitung

MORSE MFG. CO., INC. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518

Phone: 315-437-8475 • Fax: 315-437-1029 • Email: service@MorseDrum.com • Webpage: MorseDrum.com

The Specialist In Drum Handling Equipment

MODEL 82A-125

Mobile-Karrier / Palletizer

with DC Power Lift

Contents

Page

Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3

Operating Instructions. . . . . . . . . . . . . . . . . . . . 4

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 4

Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 5 - 6

Operator’s Manual

for Morse Mobile-Karrier / Palletizer

Model 82A-125

Serial Number 0509 to 1110 (MMYY)

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged•

freight, always sign noting the damage on the Bill of

Lading.

Document the damage and have the truck driver sign. We•

recommend keeping a digital camera at your receiving dock

for this purpose.

Open packages expeditiously to check the condition of the•

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

Immediately• report all damage to the shipping company!

Then you may contact Morse for assistance with your

freight claim.

Morse Manufacturing will not be held responsible for any•

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for two years when used properly within

its rated capacity. Warranty does not cover wear from normal use or

damage from accident or abuse. Motors and other purchased parts

carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

anymodications,unauthorizedrepairsorpartssubstitution.

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineeredforsafetyandefciency,ahighdegreeofresponsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

Review the Material Safety Data Sheet(s) for the material(s) in

the drum(s) and take all necessary precautions. Safety shoes,

work gloves, hard hat and other personal protective devices are

recommended.

Prior to initial use, inspect all moving parts. Inspect saddle assembly

for proper operation. Perform necessary load test, inspections,

operator training, etc.

The Specialist In Drum Handling Equipment

MODEL 82A-125

Mobile-Karrier / Palletizer

with DC Power Lift

Operator’s Manual for Model 82A-125 Morse Mobile-Karrier / Palletizer

Serial Number 0509 to 1110 (MMYY)

MorseDrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.

This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious injury or

death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.

CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position

before transporting.

WARNING - The Mobile-Karrier / Palletizer is designed to handle one drum of the types listed at the

top of page 3. Machine Description. DO NOT attempt to handle any other type of drum or object. DO

NOT exceed the weight capacity of 800 Lb.

WARNING - Level Floors Only

Foroperationonlyonclean,leveloorsofsuitablebearingcapacity.Donotuseonslopedsurfaces,

ramps,irregularordebrisstrewnoors.

WARNING -DoNotModifytheUnit.Undernocircumstancesshouldanymodicationsbemadeto

theMorsemachinerywithoutfactoryauthorization. Anymodicationsmayvoid the warranty.This

machine was designed to perform a specic job and alterations may result in injury to operator or

machine.

WARNING -NoLooseFittingClothing.Wearclose-ttingclothingandsafetyequipmentappropriate

tothejob.Loosettingclothingmaybecomecaughtonthemachineryandcauseseverepersonal

injury.

WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous

Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the

hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from

pinholesandnozzles,whichejectuidunderhighpressure.Useapieceofcardboardtosearchfor

leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.

CAUTION - Wear safety shoes with non-slip soles and hard toe protection.

CAUTION -DONOTallowdrumtoimpactonoor,ground,ordumpingstation,etc.

The Specialist In Drum Handling Equipment

MODEL 82A-125

Mobile-Karrier / Palletizer

with DC Power Lift

Operator’s Manual for Model 82A-125 Morse Mobile-Karrier / Palletizer

Serial Number 0509 to 1110 (MMYY)

MorseDrum.com

Machine Description

The Mobile-Karrier / Palletizer is designed to lift, transport, and dispense a

ribbed 55-gallon steel drum 22.5” in diameter. The maximum capacity is 800

Lb.

Options

A smaller diameter drum can be handled with the correct size 55/30•

Series Diameter Adaptor installed (see Diameter Adaptor literature).

The• Bracket Assembly (Part # 4556-P) is required to handle a

plasticdrumwithoutatoprim(seegure2.1).Itisalsorecommended

to more securely handle a ber drum. You can use the Bracket

Assembly with a 55-gallon plastic, steel or ber drum. The brace

at top and bottom of the drum prevent it from slipping lengthways

through the drum holder. It adjusts for a drum 31” to 37” tall.

The• Top Rim Clamp (Part # 4560-P) grips the upper rim of your drum

topreventitfromslippingthroughthedrumholder(seegure2.2).To

handle a 55-gallon plastic drum with top rim, you must install either

theBracketAssemblyortheTopRimClamp.YoucanusetheTopRim

Clampwitha55-gallonplastic,steelorberdrumwithsuitabletoprim

Controls

The Morse Mobile-Karrier / Palletizer is manually propelled and steered. The

drum lift function is powered by a 12V DC motor.

There are two functions for the operator to control:

“LIFT” and lower function for vertical positioning of the drum1.

“TILT” function to control the degree of rotation of the drum2.

LIFT and Lower Function (Figure 2.3)

To raise the drum

Push and hold the valve handle in against the start switch.•

Release the handle when the drum is at the desired height.•

To lower the drum: Pull and hold the valve handle out away from the start•

switch.

TILT Function to tilt the drum

Either one of the two spring loaded plunger tilt-locks may be locked to1.

hold the drum upright. It is not necessary to lock both of them.

Position drum at pouring station.2.

Beforeunlockingthetilt-lock(s)topermittiltingthedrum,it3.

is recommended that you steady the drum and be prepared for its

possible tendency to tilt toward its heavier side.

With both tilt-locks unlocked, manually tilt the drum for pouring. The4.

drum pouring angle may be varied or it can be locked in horizontal

position by one of the tilt-locks.

WARNING: Keep hands and ngers clear of tilt lock hole, as a pinch point

will occur when drum rotates.

Figure 2.2

Plastic drum being lifted

with part number 4560-P

Top Rim Clamp Assembly

installed.

Figure 2.1

Plastic drum being lifted

with part number 4556-P

BracketAssembly

installed.

Figure 2.3

The Specialist In Drum Handling Equipment

MODEL 82A-125

Mobile-Karrier / Palletizer

with DC Power Lift

Operator’s Manual for Model 82A-125 Morse Mobile-Karrier / Palletizer

Serial Number 0509 to 1110 (MMYY)

MorseDrum.com

Operating Instructions

Roll drum lifter to drum. Steer unit so drum holder meets middle of drum. Operate1.

hydraulics as necessary. Roll the unit forward and push drum holder so it slips

around the drum.

WARNING: Keep hands and other objects away from top opening of lifting

frame.

To secure drum: drape cinch chain across face of drum and engage a link into2.

notch in hub of ratchet. Pull up on ratchet handle to tighten chain. If ratchet turns to

extent that pawl is beyond last ratchet tooth and chain is not tight, back up and try

putting next link in notch. Chain should tighten as ratchet turns and be held tight by

teeth of ratchet & pawl. Firm hand pressure on ratchet handle should tension chain

sufcientlytosecuredrum.DONOTusemechanicalaidssuchasapipetoextend

ratchet handle for extra leverage.

Operateliftfunctiontoraisedrumofftheoor,pushdrumliftertodeliverdrum.3.

Avoid unreasonably rough or non-level surfaces. Move at moderate speed. Carry

drumonlyhighenoughtoavoidcontactwiththeoororobstacles.Pushloaded

unit when possible for transporting. Pulling unit should be limited to maneuvering at

short distance.

Either one of the two spring loaded plunger tilt locks may be locked to hold drum4.

upright. Unlocking both will permit drum to be tilted. Drum pouring angle may be

varied or drum can be locked in horizontal position by inserting one tilt lock. It is not

necessarytolockbothtiltlocks.Beforeunlockingtiltlockitisrecommendedthat

you steady drum and prepare to resist its tendency to tilt toward its heavy end.

WARNING: Keep hands and ngers clear of tilt lock hole, as a pinch point will

occur when drum rotates.

Beforeunloadingdrum,releasetiltlocksandreturndrumtoupright.Lowerdrumat5.

a controlled rate.

To remove drum: pull ratchet handle clockwise to relieve pressure on ratchet teeth.6.

Lift pawl handle to release teeth engagement and rotate ratchet counterclockwise

to loosen chain and allow its removal from notch. Pull unit away and park on level

oor,outoftrafclaneswhennotinuse.

Adjustment for Shorter Drums: The drum holder assembly is factory set in upper7.

position for handling typical 55 gallon drums. For handling shorter drums such

as typical 30 gallon drums, relocate drum holder assembly downward as follows:

Detach by removing nuts that hold it to lifting assembly. Reattach at alternate

location 6” lower.

Maintenance

Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeandefcientoperation.•

Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or•

replace parts as necessary to prevent failure and maintain proper function.

Inspectthehydraulicsystemforoildrips,hosedamage,orothersignsofwear.Inspectthelevelandconditionofthehydraulicuid.•

Replace any parts that show signs of wear.

Grease wheel bearings periodically. Oil or grease all moving parts including: Tilt locks, fulcrum shafts, the hinge pin, and the ratchet•

and pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.•

HydraulicpumpisshippedlledwithNocoPremiumplusautomatictransmissionuidd/m.Materialsafetydatasheet(msds)is•

available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent

for indoor use (Mobil dte 13 for outdoor use).

The Specialist In Drum Handling Equipment

MODEL 82A-125

Mobile-Karrier / Palletizer

with DC Power Lift

Operator’s Manual for Model 82A-125 Morse Mobile-Karrier / Palletizer

Serial Number 0509 to 1110 (MMYY)

MorseDrum.com

ITEM QTY. PART # DESCRIPTION

1* 2 8160-P WHEEL,6”,3/4”BRG,81,82

2* 2 705-P CAP,HUB,PUSH-ON,3/4”

3 2 83-P GRIP, HANDLE, 1-1/4 X 4-1/2

4* 2 3308-P CASTER,4”SWIVEL,DBLRACE

5 8 35-P HHCS, 5/16-18 X 1 GR2

6 8 1570-P WASHER, 5/16 USS 7/8 OD

7 8 1650-P WASHER, 5/16 SPLIT LOCK

8* 4 3194-P BEARING,3/4ID,82,500,600

9 4 166-P SNAP RING, EXTERNAL, 82

10 1 3343-P RISER WELD, 82 SERIES

11 1 3371Z-P OVERHEAD ASM, 82A

12 2 64-P ROLL PIN, 3/16 X 1-1/4

13 4 17-P WASHER, 5/8 SAE FL 1-5/16 OD

14 2 91-P NUT, 1/2-13 FIN HEX

15 2 1644-P WASHER, 1/2 SPLIT LOCK

16 1 3611-P CYLINDER, 1 X 24, SAE 82

17 1 8260-P PIN, CLEVIS, CYL, 5/8, 82

ITEM QTY. PART # DESCRIPTION

18 1 3612-P HYD FIT, SAE ADAPTER

19 2 82-P HHCS, 3/8-16 X 2-1/4 GR2

20 2 1474-P WASHER, 3/8 SPLIT LOCK

21 1 3694-P HYD HOSE ASM, 35” 82 PL

22 1 765-P HYDFIT,MALEELBOW,FLARE400

23 1 3177-P VALVE, P.C. FLOW CONT .75 GPM

24 1 1108-P HYD FIT, PIPE NIPPLE, 1/4

25 1 M301-P HYD POWER PACK, -125

26 1 1729-P BOTTOM,BATTERYBOX,400

27 4 4168-P WASHER, 7/32, 1-1/2 OD, FENDER

28 4 193-P SCREW, 12-14 X 3/4 3 PT TEK

29 1 388-P BATTERY,12VDC

30 1 403-P HARNESS,BATTERYCABLE,20/30

31 1 1728-P TOP,BATTERYBOX,400,285A-BP

32 1 404-P HARNESS,PUMPCABLE,20/20

33 1 389-P CHARGER 12V 50HZ 60HZ 100-240V

* Recommended spare parts.

The Specialist In Drum Handling Equipment

MODEL 82A-125

Mobile-Karrier / Palletizer

with DC Power Lift

Operator’s Manual for Model 82A-125 Morse Mobile-Karrier / Palletizer

Serial Number 0509 to 1110 (MMYY)

MorseDrum.com

ITEM QTY. PART # DESCRIPTION

1 2 59-P PLUNGER, 80, 85

2 2 60-P SPRING, PLUNGER, 80, 85

3 2 61-P ROLL PIN, 3/16 X 2-1/2

4 1 101Z-P SADDLE,808285SOCKETTUBE

5* 1 726-P A RATCHET HINGE PLATE CPT 1/4”

6 1 168-P PAWL, WITH DRILLED HOLE

7 1 710-P RETAINER, RATCHET PUSH NUT 3/4

8 1 165-P RATCHET,MALLEABLE,SADDLE

9 1 136-P GRIP, HANDLE 7/8” X 4-3/4”

10 1 170-P SCREW, 3/8 DIA X 5/8 SHOULDER

11 1 169-P SPRING, PAWL

ITEM QTY. PART # DESCRIPTION

12* 1 180-P CHAIN, CINCH, 3/16 ALLOY 33 LK

13* 1 1296-P HHCS, 1/4-20 X 7-1/2 GR5

14* 1 1297-P NUT, 1/4-20 REV HEX LOCK

15* 1 4079-P HHCS, M8 X 60 MM CL8.8, 8MM

16* 1 4081-P NUT, M8 ESNA, 8MM

17* 1 4414-P COVER, CINCH CHAIN, FLEX PVC

18 1 4710-P PIN,BOWTIECOTTER,MOR

19 2 62-P WASHER, 3/4 SPRING

20 2 64-P ROLL PIN, 3/16 X 1-1/4

21 1 165KIT-P KIT, RATCHET CHAIN TIGHTENER

* Recommended spare parts.

Overhead Assembly

Part # 3371Z-P

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