MTP 1700 Series Bedienungsanleitung

SERIES 1700

BATCH TYPE

BEDDING DISPENSER

USER MANUAL

61301604169 Rev. A

SERIES 1700

BATCH TYPE

BEDDING

DISPENSER

USER MANUAL

Getinge/Castle, Inc.

1777 East Henrietta Road

Rochester, New York 14623-3133

Phone: (800) 950-9912 USA

Facsimile: (800) 950-2570

USER MANUAL 61301604169

Rev. A (09/08/2000)—New release

Related Publications:

Customer Manual—keyed to the customer’s specific serial number

DESCRIPTION OF SYMBOLS & NOTES IN MANUAL

The following symbols with related notes appear in this manual.

“Warning”notes alert the user to the possibility of personal injury.

“Caution”notes alert the user to the possibility of damage to the equipment.

“Notes”alert the user to pertinent facts and conditions.

This manual contains proprietary information of Getinge/Castle, Inc. It shall

not be reproduced in whole or in part without the written permission of

Getinge/Castle, Inc.

and are registered trademarks of Getinge/Castle, Inc.

WARNING

CAUTION

Castle

61301604169 iii

Table of Contents

Safety Features

WARNINGS SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

PERSONNEL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Grid Safety Shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Top Cover Safety Shut-off . . . . . . . . . . . . . . . . . . . . . . . vii

Load Conveyor Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . vii

LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Section 1 General Description

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

DISPENSER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . 1–3

Chutes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3

Compressor (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3

Conveyor (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . 1–3

Conveyor Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Dust Collector (option) . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Exhaust Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Filling Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

GFI Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Grease Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Mains Disconnect (not shown). . . . . . . . . . . . . . . . . . . 1–4

Push Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

PROCESSING DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 1–5

Section 2 The Control Panel

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

CONTROL PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

POWER Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

POWER Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

FILL TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

MANUAL DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

MANUAL DISPENSING . . . . . . . . . . . . . . . . . . . . . . . 2–3

DUST COLLECTOR (option) . . . . . . . . . . . . . . . . . . . . . . . 2–3

Section 3 Operating Instructions

PREPARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2

Daily Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2

Refilling The Storage Bin. . . . . . . . . . . . . . . . . . . . . . . 3–2

Compatible Bedding Types* . . . . . . . . . . . . . . . . . . . . 3–3

SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4

Timer Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4

Using the Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5

OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6

Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6

End Of Daily Operation . . . . . . . . . . . . . . . . . . . . . . . . 3–6

EMERGENCIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7

Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7

Emergency Power Shutoff. . . . . . . . . . . . . . . . . . . . . . 3–7

Section 4 aintenance

GENERAL MAINTENANCE SCHEDULE . . . . . . . . . . . . . 4–1

RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . 4–3

Consumable Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3

Section 5 Troubleshooting

TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

TO CLEAR THE CONVEYOR . . . . . . . . . . . . . . . . . . . . . . 5–1

61301604169 v

Section 6 Installation Instructions

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

INSTALLATION OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . 6–1

FACILITY REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . 6–1

TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2

Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 6–2

General Notes On Utilities . . . . . . . . . . . . . . . . . . . . . . 6–2

UNCRATING AND INSPECTION. . . . . . . . . . . . . . . . . . . . 6–2

MACHINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 6–3

Equipment Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3

Leveling The Machine . . . . . . . . . . . . . . . . . . . . . . . . . 6–3

Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3

MACHINE STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4

CHECK-OUT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 6–5

Fill the storage bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5

Check manual operation . . . . . . . . . . . . . . . . . . . . . . . 6–5

Check automatic operation . . . . . . . . . . . . . . . . . . . . . 6–5

Section 7 Options

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1

MOST COMMON OPTIONS . . . . . . . . . . . . . . . . . . . . . . . 7–2

Dust Collection System . . . . . . . . . . . . . . . . . . . . . . . . 7–2

Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3

ADDITIONAL OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 7–4

Series 1700 Bedding Dispensers

61301604169 vii

Safety Features

WARNINGS SU ARY

The following warnings apply to general operation of the

bedding dispenser. Keep them in mind as you operate the

unit:

•

FALL HAZARD:

Areas located immediately around the bedding

dispenser may become a fall hazard due to water drippage.

For a safe environment, ensure the floor is kept clean and

dry.

•

PERSONAL HAZARD AND EQUIPMENT DAMAGE

: Safe and efficient

operation of this equipment requires scheduled preventative

maintenance. Routine adjustments and replacement of parts

by other than authorized maintenance personnel may result

in personal injury or cause the equipment to perform to less

than its capabilities.

•

SHOCK HAZARD

: Before performing any service or

maintenance on the bedding dispenser, disconnect all utilities

and follow the lockout/tagout procedures to ensure safety

and prevent accidental shock.

PERSONNEL SAFETY

The following safety features have been installed to protect the operator.

Grid Safety Shut-off The grid has an automatic safety shut-off switch. Removing the grid

activates the safety shut-off switch and stops the conveyor drive.

Top Cover Safety Shut-off The top cover has an automatic safety shut-off switch. Removing the top

cover activates the safety shut-off switch and stops the conveyor drive.

Load Conveyor Clutch The load conveyor is driven through a clutch to prevent motor failure in the

unlikely event that the conveyor becomes jammed and/or obstructed. The

clutch has been properly set by Getinge/Castle, Inc., upon shipment of the

unit and should only be adjusted by an authorized service technician that is

familiar with the equipment.

ARNING

viii

LABELS

The following labels on the Control Box and Power Box alert service

personnel to possible hazards.

HIGH VOLTAGE

CAUTION: To reduce the risk of electrical shock, do not remove cover.

Refer servicing to qualified service personnel.

ATTENTION: Refer to accompanying documents for further information.

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