MTS Systems FlexTest IIm Bedienungsanleitung
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Find the MTS 497.05 at our website: Click HERE
Models FlexTest IIm, FlexTest GT, and
FlexTest SE Controller Hardware l
100-147-133 E
Service Information:
- Hardware Descriptions
- Specifications
- Installation
- Cabling
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Copyright information © 2008 MTS Systems Corporation. All rights reserved.
Trademark information MTS, Temposonics, and TestWare are registered trademarks of MTS
Systems Corporation.
FlexTest, MPT, Station Builder, and Station Manager are trademarks
of MTS Systems Corporation.
Adobe is a registered trademark of Adobe Systems Inc.
Acrobat is a trademark of Adobe Systems Inc.
PowerPC is a registered trademark of International Business
Machines Corporation
Microsoft and Windows are registered trademarks of Microsoft
Corporation.
Software verification
and validation MTS software is developed using established quality practices in
accordance with the requirements detailed in the ISO 9001
standards. Because MTS authored software is delivered in binary
format, it is not user accessible. This software will not change over
time. Many releases are written to be backwards compatible,
creating another form of verification.
The status and validity of MTS' operating software is also checked
during system verification and routine calibration of MTS hardware.
These controlled calibration processes compare the final test results
after statistical analysis against the predicted response of the
calibration standards. With these established methods, MTS assures
its customers that MTS products meet MTS' exacting quality
standards when initially installed and will continue to perform as
intended over time.
Publication information Manual Part Number Publication Date MTS 793 Software Release
100-147-133 A June 2006 Version 4.0A or later
100-147-133 B October 2006 Version 4.0B or later
100-147-133 C December 2006 Version 4.0B or later
100-147-133 D November 2007 Version 5.0B or later
100-147-133 E January 2008 Version 5.0B or later
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MTS 793 Controller Hardware Contents 3
Contents
Technical Support 11
How to Get Technical Support 11
Before You Contact MTS 12
If You Contact MTS by Phone 13
Problem Submittal Form in MTS Manuals 14
Preface 15
Documentation Conventions 16
Chapter 1 Introduction 19
FlexTest GT Controllers 20
Model 493.10 Chassis 20
Hydraulic control 22
Interlocks 22
Specifications 23
FlexTest SE Controllers 25
Model 493.02 Chassis 26
Hydraulic control 27
Interlocks 27
Specifications 28
FlexTest IIm Controllers 29
Model 497.01 Analog Chassis 31
Model 497.05 Hydraulic Control Panel 32
Model 498.22 Chassis with Test Processor (FTIIm) 33
Specifications 34
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MTS 793 Controller Hardware
Contents
4
Chapter 2 Installation 37
Installing the 493.10 Chassis (FTGT) 37
Connecting Electrical Power 38
Installing the Plug-in Modules 41
VMEbus Modules 41
Installing the Transition Panels 46
Installing the 493.02 Chassis (FlexTest SE) 48
Installing the Plug-in Modules 48
VMEbus Modules 49
Chassis Installation Options 50
Connecting Electrical Power 52
Installing the Handle Kit 56
Installing 497/498 Electronics (FTIIm) 59
Connecting the Console and Chassis Power 59
How To Connect the Chassis Power Cables 59
How To Cable the Analog Chassis to the Hydraulic Control Panel 60
Grounding the Console and Chassis 60
Model 497.01 Analog Chassis 61
About Analog Chassis Slots 61
Analog Chassis Plug-in Modules 62
How To Install or Remove a Plug-in Module 63
Analog Chassis Transition Modules 64
How To Install a Transition Module 64
Transition Module Connectors 65
Adding an Analog Chassis to Your Console 66
Model 497.05 Hydraulic Control Panel 68
Test Processor Plug-in Modules 69
Test Processor Transition Modules 71
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MTS 793 Controller Hardware Contents 5
Chapter 3 FlexTest GT Controller Connections 73
CE EMC Compliant Cabling 74
Typical Cabling 75
Cable Part Numbers 76
Model 493.40 I/O Carrier Connections 77
Sensor Connections 78
Model 493.21B (DUC B) Jumpers 82
Digital Universal Conditioner (DUC BC) Switches 84
Full-Range Digital Universal Conditioner (FRDUC) Jumpers 88
Sensor Cables 90
Sensor cable specifications 90
Sensor cable part numbers 91
Shunt Calibration/Bridge Completion Resistor Installation 92
I/O Carrier Module 93
Transducer Identification Modules 95
Valve Connections 97
Multiple Universal Driver Connections 101
Analog I/O Connections 103
Accelerometer Connections 107
Encoder Connections 109
Remote Setpoint Adjust Connections 111
ADDA II Connections 112
Emergency Stop Connections 116
J25 Hydraulic Power Unit Connection 118
Station Connections 120
J28 Hydraulic Service Manifold Connector 120
J29 Load Unit 122
J43 Interlock 123
J44 Run/Stop 124
J49 Auxiliary Power 125
Digital I/O Connections 126
Workstation Connection 131
Remote Station Controller Connection 132
Service Connections 133
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MTS 793 Controller Hardware
Contents
6
Cabling and Programming Model 407 Controllers 135
How to Provide Program to a Model 407 Controller 135
Connecting Interlock Signals to 407 Controllers 140
Sending and Receiving Signals to a Model 407 Controller 145
Connecting Interlock Signals to 458 Controllers 148
Eurotherm Temperature Controller Connection 148
Miscellaneous Conditioner Output Connections 150
Cabling for External Command Inputs 151
How to Enable and Run External Command Inputs 151
Cabling and Using External Readout Devices 152
How to Send Signals to External Readout Devices 154
Multi-Box I/O Module 155
J8 Interlock IN 155
J9 Interlock OUT 157
J51 Box In 158
J52 Box Out 159
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MTS 793 Controller Hardware Contents 7
Chapter 4 FlexTest IIm Controller Connections 161
Workstation Connection 162
Sensor and Valve Connections 162
ADDA Module Connections 166
ADDA II Connections 167
Hydraulic Connections 172
HPU Connections 173
HSM Connections 174
Interlock Connections 175
Interlock Jumper Plugs 176
Serial Communications 178
Digital I/O Connections 179
Encoder/Temposonics Connections 183
Remote Station Controller (RSC) Connections 186
Cabling and Programming External Controllers 187
How to Program an External Controller 187
Programming Eurotherm Temperature Controllers 191
Cabling for External Command Inputs 193
How to Enable and Run External Command Inputs 193
Cabling and Using External Readout Devices 194
How to Send Signals to External Readout Devices 194
Cable Part Numbers 196
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MTS 793 Controller Hardware
Contents
8
Chapter 5 FlexTest SE Controller Connections 197
Standalone Cabling Overview 198
Automated Cabling Overview 199
Multiple Controller Connections 200
Cable Part Numbers 202
Model 493.40 I/O Carrier Connections 203
Sensor Connections 204
Valve Connections 205
Analog I/O Connections 205
Encoder Connections 206
Workstation Connection 207
Service Connection 207
Model 493.42 System I/O Connections 208
J25 Hydraulic Power Unit Connection 208
J28 Hydraulic Service Manifold Connector 209
J29 Emergency Stop Connections 209
J43 Interlock 210
J49 Auxiliary Power 211
CJ51 Box In 212
J52 Box Out 213
J54 Digital Inputs 214
J55 Digital Outputs 215
Eurotherm Temperature Controller Connection 216
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MTS 793 Controller Hardware Contents 9
Appendix A Hydraulic Configurations 221
Model 493.02 Chassis Multiple Controller Interconnections 223
Independent HSM (no HPU) 224
Independent HSM (shared HPU) 224
Shared HSM (with HPU) 225
Shared HSM (no HPU) 225
Independent HSM with HPU (FO-LO) 226
Appendix B Model 493.07 Converter Box 227
Appendix C Chassis Maintenance 229
Appendix D Optional Station Configurations 231
6-Station Configuration 231
8-Station Configuration 232
Index 233
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