Mule Lighting LPS Series Montageanleitung

Installation And

Operation Instructions

For LPS Series Inverter Power Systems

LPS-750, LPS-950 AND LPS-1150

True

Sinusoidal

Output Power

46 Baker Street, Providence, RI 02905 - Phone: (800) 556-7690 - www.mulelighting.com

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

IMPORTANT SAFEGUARDS

When using electrical equipment, basic safety precautions should always be followed, includ-

ing the following:

READ AND FOLLOW ALL SAFETY INSTRUCTIONS:

• Do not use outdoors.

• Do not let power supply cords touch hot surfaces.

• Do not mount near gas or electric heaters.

• Use caution when servicing batteries. Battery acid can cause burns to skin and eyes.

If acid is spilled on skin or in eyes, flush acid with fresh water and contact a physician

immediately.

• Equipment should be mounted securely in locations and at heights where it will not be read-

ily subjected to tampering by unauthorized personnel.

• The use of accessory equipment not recommended by the MANUFACTURER may cause an

unsafe condition.

• The AC voltage rating of this equipment is specified on the product label. Do not connect

equipment to any other voltage.

• Do not use this equipment for other than its intended purpose.

• Servicing of this equipment should be performed by qualified service personnel.

SAVE THESE IMPORTANT SAFETY INSTRUCTIONS

The installation and use of this product must comply with all national, federal, state, munici-

pal, or local codes that apply.

Please read this manual thoroughly before operating the LPS Inverter System.

CAUTION:

This equipment provides reduced current levels when higher voltage loads are connected. The

derangement signal requires calibration to ensure proper operation.

Table of Contents

Description Page

Section 100

System Installation Instructions

101. Specications ....................................................................................................... 4

102. Receiving, Moving and Storing Systems and Batteries ...................................... 5

102.1 Shipping Damage ................................................................................................ 5

102.2 Temporary Storage of Units and Batteries ........................................................... 5

103. Installation Requirements .................................................................................... 5

103.1 Operating Environment ........................................................................................ 5

103.2 High Altitude Operation ........................................................................................ 5

104. Cabinet Mounting ................................................................................................ 5

104.1 Tools Required ..................................................................................................... 5

104.2 Mounting Hardware .............................................................................................. 6

104.3 Knockout Locations .............................................................................................. 6

104.4 Cabinet Mounting.................................................................................................

105. AC Connections .................................................................................................. 6

105.1 AC Wiring Preparations ....................................................................................... 7

105.2 AC Input Voltage Selector Plug Installation ......................................................... 7

105.3 AC Input/output Wiring Connections to Terminal Block ....................................... 7

106. Battery Information ..............................................................................................10

106.1 Tools ....................................................................................................................10

106.2 Battery installation and Connection ....................................................................11

106.3 Battery Voltage Check ........................................................................................12

107. Final Installation Checklist ..................................................................................12

108. System Start-Up Procedure ................................................................................13

109. System Test ........................................................................................................13

Section 200

Maintenance

200.1 Safe Shut Down Procedure ............................................................................... 14

200.2 Routine System Maintenance ............................................................................ 15

200.3 Manual Routine Inverter Tests ........................................................................... 15

200.4 Routine Battery Inspection and Maintenance .................................................... 15

200.5 Battery Replacement Procedure........................................................................ 15

200.6 Battery Disposal................................................................................................. 15

110. System Self Test / Diagnostics ...........................................................................13

110.1 Self Test / Diagnostic Functions .........................................................................14

110.2 Self Test / Diagnostic Indication..........................................................................14

• Input voltage: Universal 120 or 277Vac.

• Input frequency: 60HZ ±2%

• Input surge protection: Meets UL 924

Output

• Output voltage: Universal 120 or 277Vac, 60HZ. Other voltages available upon request

• Output regulation: (static) ±5% based on a 0% - 100% resistive load

• Minimum loading: none required

• Output distortion: Less than 3% THD linear load

• Load power factor: .88 lead to .88 lag

• Output frequency: ±0.3 Hz during emergency

• Time to transfer to inverter after a utility power failure: <1 second

Battery

• Battery type: Maintenance free sealed Lead Calcium

• Battery charger: Fully automatic dual-mode with temperature compensation

• Recharge time: Meets UL requirements (96 Hours)

• Battery protection: Automatic low-battery voltage disconnect and reverse polarity protection.

• Standard batteries: Sealed Lead-Calcium: 7-year life

• Battery voltage: 48Vdc, 60Vdc or 72Vdc (depends on model)

• Runtimes: 90 minutes standard.

• Operating temperature: 20ºC to 30ºC (68ºF to 86ºF)

• Relative humidity: 95% non-condensing

Note: Lead Calcium battery performance rated at 25°C (77°F) for load.

Table 1 (Electrical & Physical Specifications)

*System weights shown include installed batteries

Input

Section 100 System Installation Instructions

101 Specifications

102. Receiving, Moving and Storing Systems and Batteries

102.1 Shipping Damage

Inverter system batteries are shipped separately.

Carefully inspect all cartons upon receipt for evidence of shipping damage.

Notify carrier immediately of leaking or damaged cartons for possible concealed damage.

102.2 Temporary Storage of Units and Batteries

For temporary storage of LPS inverter systems and batteries prior to installation, select a clean, cool,

dry location with normal ventilation for human habitation and level floors.

Storage Temperature:

Store all batteries at 0° to +40° C (32° to +104° F). Batteries will have a longer shelf life if stored at 15°

C (60° F). The LPS electronics and battery cabinets may be stored at -20° to +60° C (-4° to +140° F).

IMPORTANT:

Lengthy storage of batteries will cause irreversible damage to the cells.

Failure to connect LPS inverter system batteries to an energized charging circuit within 90 days from

the date of shipment will void the battery warranty.

DANGER: Explosive - Can Cause Blindness Or Other Severe Injuries

Every type of battery can produce hydrogen gas, even sealed, maintenance-free batteries. The gas is

vented through the vent caps and into the air. Do not allow smoking, sparks, or flames in battery

storage location because hydrogen is concentrated under the vent cap of each cell of the battery.

Hydrogen is highly explosive, and is hard to detect because it is colorless, odorless, and lighter than

air.

103. Installation Requirements

103.1 Operating Environment

Install the LPS inverter system in a clean, cool, dry place with normal ventilation for human habitation

and in such a location to hamper vandalism but allow easy access for testing and maintenance.

Operating Temperature:

LPS inverter Systems are UL Listed for 20° to 30° C (+ 68° to +86° F) operation.

Battery performance and service life is maximized if the operating temperature is maintained at 25° C

(77° F).

Temperature Effect On Lead Calcium Battery Performance:

Lead Calcium batteries will be less efficient at temperatures below 20° C (68° F), and high tempera-

tures will reduce battery life. Typically, at 35° C (95° F), battery life will be half of what it would be at

normal temperature of 25° C (77° F). At 45° C (113° F), battery life will be one-fourth of normal.

Ventilation:

The air around the unit must be clean, dust-free, and free of corrosive chemicals or other contami-

nants. Do not place the LPS inverter system or batteries in a sealed room or container.

CAUTION: Never Install Batteries in A Sealed Room Or Enclosure

103.2 High Altitude Operation:

The maximum operating temperature drops 1° Celsius per 300 meters (2° F per 1000 feet) above sea

level. Maximum elevation is 3000 meters (10,000 feet).

104. Cabinet Mounting

104.1 Tools Required

The following tools are required to install the system:

Socket Set, Phillips Screwdriver, Diagonal Wire Cutters, Long Nose Pliers, Electrical Tape, Digital

Volt-Ohm Meter, Safety Glasses with Side Shields, Small Punch (knockout removal), Hammer,

Electric Drill, Wood or Masonry Bits, Level.

104.2 Mounting Hardware

Mounting hardware is not provided. Care should be taken when selecting mounting hardware to as-

sure that it is the proper type for the application and sized to safely support the systems full weight

when installed assuring safe and secure attachment of system to wall surface or building structures.

For ease of installation, the factory recommends that the head size of mounting screws or bolts be

small enough to pass through the keyhole knockouts provided for mounting. This will allow the unit

to be hung on partially installed mounting hardware and facilitate easy cabinet removal if ever neces-

sary.

104.3 Knockout Locations

All models provide knockouts on the top of the unit.

Additional entry points, if required can be added using a metal punch. Do not drill into the cabinet as

metal filings can cause short circuits and damage the equipment.

NOTE: Consider unit knockout locations prior to mounting unit. Allow room for easy routing

of conduit to entry point.

104.4 Cabinet Mounting:

1) Remove cover and any packing material inside unit housing that may have been used for

shipping purposes.

2) Remove the appropriate knockouts, 7/8" or 1-1/8" diameter, on the top of the unit housing to

facilitate conduit attachment. Also remove keyhole knockouts in the upper and lower corners

on the back of the housing.

3) Secure housing to mounting surface through all keyhole knockouts provided using mounting

hardware (not supplied) sized appropriately to support the unit weight.

105. AC Connections

CAUTION:

A) LPS inverter system units contain hazardous AC and DC voltages. Because of these voltages, a

qualified electrician must install the LPS inverter system, AC line service, and batteries. The

electrician must install the AC line service according to local, state and NEC codes and must be

familiar with batteries and battery installation.

B) Before installing, maintaining, or servicing the unit, always remove or shut off all sources of AC

power to the LPS inverter system. Turn unit battery circuit breaker (CB-1) off to make sure the

unit will not supply output voltage. Turn unit AC input breaker (CB-2) off (if provided). Turn the AC

line input circuit breaker OFF at the service panel.

C) Whenever AC and/or DC voltage is applied, there will be AC voltage inside the LPS inverter sys-

tem unit; the unit can supply power from AC line or from its batteries. To avoid equipment damage

or personal injury, always assume that there may be voltage inside the LPS inverter system.

D) Remove rings, watches, and other jewelry before installing the AC wiring. Always wear protec-tive

clothing and eye protection and use insulated tools when working near batteries. Whenever

servicing an energized unit with the inside panel open, electric shock is possible; follow all local

safety codes. TEST BEFORE TOUCHING!

E) To reduce the risk of fire or electric shock, install the LPS inverter system and the batteries in a

temperature-controlled and humidity-controlled indoor area free of conductive contaminants. See

Section 103 for operating environment specifications.

105.1 AC Wiring Preparations

1. Remove the system’s front cover.

2. Make sure the LPS inverter system input and output voltages are correct for the particular appli-

cation. Remember that the LPS system provides single-phase power only.

3. The input circuit breaker in the input service panel provides the means for disconnecting AC to the

LPS inverter system. Only authorized persons shall be able to disconnect AC to the unit. (See

NEC 700-20 and 700-21.)

CAUTION: To prevent electrical shock or equipment damage, for all units, make sure the

LPS Battery is disconnected and the AC input circuit breaker at the service panel is OFF

before making AC connections to the LPS inverter system.

4. If not previously done, remove cabinet knockouts for AC Input and AC Output as described in Sec-

tions 104-4, 104.5 or 104.6 depending on mounting method

CAUTION: Do not drill the cabinet; drill filings may damage the unit and prevent it from

operating. If larger knockouts are needed, use a chassis punch to enlarge the appropriate

knockout. Do not add additional or unnecessary knockouts.

5. Install the input and output conduits.

6. Run the AC Input service conductors and AC Output conductors through separate conduits. LPS

inverter system emergency output circuits shall be installed in dedicated conduit systems and not

shared with other electrical circuits as described in NEC 700-9(b).

LPS models can be configured for either 120Vac or 277Vac input connections as well as various modes

of output operation as described in this section. Refer to the appropriate wiring diagrams to properly con-

nect the utility AC power, fixtures and external switching or dimming device (where applicable). Perform

all wiring procedures in accordance with applicable codes.

CAUTION: Failure to install the Voltage Selector Jumpers will prevent system operation.

Installing the Voltage Selector Jumpers in the position that does not match the actual AC

input line voltage will damage the unit, void the warranty and may cause a dangerous or

unsafe condition.

105.3 AC Input/Output Wiring Connections to Terminal Block

Depending on how the fixture load is to be operated, wire the system as described below.

Normally-On Operation - Connected fixture(s) remain illuminated in AC and emergency modes.

See Wiring Diagram A.

Normally-Off Operation - Connected fixture(s) illuminate only upon loss of utility AC power.

See Wiring Diagram B.

Normally-On and Normally-Off Operation - Acombination of the operating modes described above.

See Wiring Diagram C.

105.2 AC Input Voltage Selector Plug Installation

LPS inverter systems may be operated from either 120Vac or 277Vac power sources. Determine the

actual AC input line voltage and install the provided Voltage Selector Jumpers in the position next to

the system terminal block that matches the line voltage potential as shown in the illustration below.

NOTE:

Factory terminated

jumper wires are

provided with LPS

Systems for making

user selected input/

output voltage

connections.

Switched Load Operation - Single Circuit - Connected fixure(s) can be extremely switched and will

illuminate upon loss of utility AC power regardless of external switch position.

See Wiring Diagram D.

CAUTION: If the Inverter being

used has a -4C or -4AO option,

then please refer to wiring

diagrams E, F or G.

*AVAILABLE AS AN OPTION

NOTE: Dimming switches S1-1 and S1-2 are designed for independent

settings to allow different emergency dimming control voltages for each

circuit

10.

106.1 Tools

The following tools are required to install the system batteries:

Long Nose Pliers, Digital Volt-Ohm Meter, Safety Glasses

CAUTION: Always use insulated tools for battery installation.

1) Wear protective clothing, eye-wear, rubber gloves and boots. Batteries contain corrosive acids or

caustic alkalis and toxic materials and can rupture or leak if mistreated. Remove rings and metal

wristwatches or other metal objects and jewelry. Don’t carry metal objects in pockets where the

objects can fall onto the batteries or into the PS inverter system.

to short a battery terminal to another battery terminal or to the cabinet at any time. Do not lay tools

or metal parts on top of the batteries, and do not lay any objects where they could fall onto the

batteries or into the cabinet.

3) Install the batteries as described in this manual. When connecting cables, never allow a cable to

short across a battery’s terminals or to the cabinet.

4) Keep the cable away from any sharp metal edges.

5) Install the battery leads so they cannot be pinched by the LPS inverter system cover/door.

6) Where conductors may be exposed to physical damage, protect conductors in accordance with

NEC requirements.

7) Full voltage and current are always present at the battery terminals. The batteries used in this sys-

tem can produce dangerous voltages, extremely high currents, and possible risk of electric shock.

Batteries may cause severe injury if the terminals are shorted together or to ground (earth).

Be extremely careful to avoid electric shock and burns caused by contacting battery terminals or

shorting terminals during battery installation. Do not touch uninsulated battery terminals.

8) A qualified electrician who is familiar with battery systems and required precautions must install

and service the batteries. Any battery used with this unit shall comply with the applicable require-

ments for batteries in the standard for emergency lighting and power equipment, UL 924. Cabinets

are designed to be used with, and batteries must be replaced by identical cells or a Manufacturer

approved equivalent. If using substitute batteries not supplied by the Manufacturer, the unit’s UL

listing will be void, and the equipment may fail to perform properly. The installation must conform to

national and local codes as well. Keep unauthorized personnel away from batteries.

106. Battery Information

Important Safety Precautions

The installer must take these precautions:

Tools must have insulated handles so that they will not short battery terminals. Do not allow a tool

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