Nagel FOLDNAK 4 Bedienungsanleitung

English

LDNAK 4 / 6 / 8

User Manual

1 Contents

2 Description of function

3 Safety rules

4 Installation

4.1 Slat conveyor

5 Preparation

5.1 Stapler heads / Stapler head distance

5.2 Staples

5.3 Inserting staples

6 Operation

6.1 Control panel

6.2 Magazine control

6.3 Staple error control

6.4 Equipment control

6.5 Stapling brochures

6.5.1 Formats / Number of sheets

6.5.2 Adjustment of the side stop

6.5.3 Adjustment of the rear stop

6.5.4 Adjustment of trigger

6.5.5 Triggering by hand

6.5.6 Counter

6.5.7 Adjustment of the slat conveyor

6.5.8 Stapling

6.6 Stapling blocks

6.6.1 Formats / Number of sheets

6.6.2 Block stapling with the Foldnak 8

6.6.3 Block stapling with Foldnak 6 and Foldnak 4

7 Accessories

7.1 Staples heads, staplers

7.2 Vertical vibrator

7.3 Coupling to assembling machines

7.4 Trimmer

8 Service

8.1 Possible malfunctions

8.2 Change the driver

8.3 Stapler head care and malfunctions

8.4 Cleaning rollers

8.5 Rotating the machine by hand

9 Technical data

10 Conformity statement

2 Description of function

1. Control panel with

main switch

2. Guard plate

•The machine can only

be operated with a

closed guard plate

3. Slat conveyor

4. Turning handle

5. Opening to decouple the

folding knife.

6. Protective cover

•The machine can only

be operated with a

closed protective cover

Dear customer,

Thank you for having decided upon our

stapling folding machine. With the

purchase of this quality product you

have made a good choice.

Please read these user instructions

carefully before using the machine and

follow the security rules.

The numbers in brackets in the text

relate to the figures.

3 Safety rules

•Only carry out repairs with original

NAGEL spare parts.

•Only carry out repairs after

disconnecting from the mains

electricity supply.

•Repairs and work upon electric

appliances may only be carried out

by trained tradesmen.

•Removal of safety equipment and

casing and operation with damage

that affects safety is forbidden (e.g.

damaged electricity cables,

covering).

•Use the machine exclusively to staple

documents out of paper and

cardboard.

•Lay out the electricity cable in such a

way that it does not form any kinks.

•Work place of the operator: in front

of the machine.

•Only erect the machine in a dry

room.

4 Installation

•Loosen the restraining straps of the

wooden box.

•Remove the wooden box.

•Strip the packing foil to the bottom.

•Loosen the restraining screws

between the Foldnak and the palette.

•Lift the machine from the palette and

place the machine on a solid and

level surface.

4.1 Slat conveyor

The slat conveyor (fig001, 3) (option

with Foldnak 4) is folded upright for

transport and locked with a hook.

Raising the hook unlocks it and swings

it into an approximately horizontal

position. In this position the rod (11) is

guided into the hole of the foot stand as

a prop. The rear collecting plate (13) is

then hung downwards at an angle.

The axle and both wheels (10) are

accessories. They must be pre-mounted

with the set collars, which are also

accessories, so that both wheels are

exactly over the green conveyor belts

when the axle lays in the long vertical

slits of both axle brackets (12).

These axle brackets on both sides of the

slat conveyor are to be swung into a

vertical position and, after loosening

the knurled screws, then secured. When

not in use, the axle with the transport

wheels can be taken off, the axle

brackets folded towards the bottom and

the slat conveyor can be folded upright

and locked in order to save space.

5 Preparation

5.1 Stapler heads / Stapler head

distance

Foldnak stapling-folding machines are

delivered with two stapler heads as

standard. They can be operated with up

to four stapler heads. The possible

stapler head positions are:

Type Distances in mm

Foldnak 8 30 x 50 x 80 x 50 x 30

Foldnak 6 30 x 50 x 80 x 50 x 30

Foldnak 4 50 x 80 x 50

The stapler heads can be adjusted in the

previously given positions. For this, the

screws (21) behind the stapler head

batten (22) must be unscrewed with the

supplied hexagonal spanner, the stapler

head must be put into the desired

position with the spigots and screwed

tightly again.

The driver (20) is re-set as described in

Chap 8.2. By adjusting the stapler

heads and simultaneous adjustment of

the side stops, the position of the

staples in the paper can be altered. Care

must be taken that the stapler heads are

not placed over the side stops,

especially when the stapler heads are

used in the outer positions. Finally,

plug the contact cable (19) onto the

contact bank (18).

5.2 Staples

Foldnak stapling-folding machines use

the following Nagel-staples:

•26/6

26 = Wire guage

6 = Shank length in mm

for 2 up to ca. 20 sheets

•26/8 S

26 = Wire guage

8 = Shank length in mm

S = Steel wire

for 15 up to ca. 40 pages

•Ri 26/6

Ri = Ring staples

26 = Wire guage

6 = Shank length in mm

for 2 up to ca. 20 sheets

Only use original Nagel staples. They

are made with special precision and

therefore guarantee problem free and

accurate function.

We can only honour the staple head

guarantee when Nagel staples are used.

5.3 Inserting staples

In order to insert staples, first of all the

staple slide (26) is to be pulled back

with the index finger on the underside

of the stapler head magazine until it

engages.

Then swing back the magazine cover.

Insert the staples in this position. The

magazine holds a stick of 210 staples or

ring staples. When changing staples,

check that no staples of the old type

have been left in the magazine. Then

the magazine cover is to be closed and

the staple slide guided forwarded with

the thumb and index finger. Do not let

it shoot forward too quickly otherwise

the staple stick breaks.

6 Operation

6.1 Control panel

The Foldnak 8 control panel is laid out

as follows:

(36) Red signal light. It illuminates

when the staples are finished or

jammed. The machine can not trigger

any more.

(35) On - off switch.

(34) Numbers counter with reset button.

(33) Service switch wide. In position 1

it serves as a brake lifting switch for the

stroke motor brake.

(32) Service switch narrow. It serves as

manual release. The photo-cell must be

pushed out for this.

(31) Folding rollers on - off. The rollers

must be switched off for block stapling.

(30) Block stapling switch. Switches on

the block stapling stop in position 1.

(29) Rotary button for the slat

conveyor. Controls the separation of the

brochures on the slat conveyor (see

Chap. 6.5.7, only Foldnak 8).

Foldnak 6 und Foldnak 4 do not have

the switches (30) and (29).

6.2 Magazine control

The Foldnak is fitted with a magazine

control. When there are not any more

staples in the staple magazine, the

machine does not trigger. This state is

indicated by illumination of the red

signal lights (36) on the control panel if

the contact cable (fig003, 19) has been

fitted.

6.3 Staple error control

The foldnak is equipped with a staple

error control. The staple error control

stops the machine triggering when there

is a staple jam in the stapler head. In

this condition the driver jumps out of

its suspension and touches the spiral

contact (fig003, 15). This causes the red

signal light to illuminate. Then the

driver has to be hung again after any

stapler remnants have been removed

from the stapler head (see chap. 8.2 and

8.3).

6.4 Equipment control

The Foldnak is equipped with an

equipment control. It stops the stroke

triggering when the paper has not been

laid in correctly. The equipment control

only works when the trigger has been

correctly adjusted (see chap. 6.5.4).

6.5 Stapling brochures

6.5.1 Formats / Number of sheets

Paper formats from 140 x 210 mm to

325 x 450 mm can be processed in the

Foldnak stapling folding maching. This

includes for instance DIN A3, A4 and

A5.

The number of sheets which can be

processed in a brochure is dependant

upon the thickness of the paper and the

cover. Dependant upon the paper

quality ca. 30 sheets of 70g paper or 25

sheets of 80g paper can be processed

for brochures with 120 or 100 pages.

When a cardboard cover is used then

the number of sheets is to be reduced

accordingly.

6.5.2 Adjustment of the side stop

First of all adjust the side stop with the

assistance of the scale (38) on the green

table plate. To do this the knurled screw

(39) is opened and the stop moved to

the side.

After correct adjustment the knurled

screw is again tightened.

Then adjust the right stop.

To do this, insert a sheet of the paper to

be processed and, after opening the

knurled screw (41), the right stop is

then brought flush to the sheet. From

there, move ca. 4 mm to the right and

secure the side stop in this position.

This guarantees that the jogging

movement which has been built into the

right side stop, and is ca. 4 mm, lines up

the staples smoothly.

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