Nagel 2S Trimmer Bedienungsanleitung

2S Trimmer

User Manual

Nagel 2S Trimmer

PAGE INTENTIONALLY BLANK

Contents

TITLE PAGE

1. SAFETY...................................................................................................................................................... 4

2. GENERAL.................................................................................................................................................. 5

3. BASIC INFORMATION 2S TRIMMER....................................................................................................... 6

4. OPERATING THE 2S TRIMMER............................................................................................................... 8

4.1 SYSTEM SETUP ......................................................................................................................................... 8

4.2 LANGUAGE ................................................................................................................................................ 9

4.3 JOB SETUP.............................................................................................................................................. 10

4.4 PAPER SIZE SETUP .................................................................................................................................. 11

4.5 JOB SETUP .............................................................................................................................................. 12

4.6 PAPER INPUT SIZE SETUP ........................................................................................................................ 13

4.7 SIDE TRIM ON /OFF ............................................................................................................................... 14

4.8 CENTRE OFFSET ..................................................................................................................................... 15

4.9 PURGE BUTTON ....................................................................................................................................... 16

5. TROUBLESHOOTING............................................................................................................................. 17

5.1 TRIM WASTE BIN FULL............................................................................................................................. 17

5.2 CLEARING A PAPER JAM .......................................................................................................................... 18

5.2.1 Warnings / Cautions ..................................................................................................................... 18

5.2.2 Clearing jams inside ..................................................................................................................... 18

5.3 STOP IF BOOKLET IS TOO THICK................................................................................................................. 20

6. CLEANING / MAINTENANCE................................................................................................................. 21

6.1 GENERAL ................................................................................................................................................ 21

6.2 CLEANING THE BELTS............................................................................................................................... 21

7. TECHNICAL INFORMATION .................................................................................................................. 23

DECLARATION OF CONFORMITY............................................................................................................... 24

HISTORY......................................................................................................................................................... 25

NOTES ............................................................................................................................................................ 26

WIRING DIAGRAMS....................................................................................................................................... 27

1. Safety

- The 2-Side Trimmer may only be plugged in to an approved and by circuit breakers

protectedelectrical installation, which is secured with a maximum of 16A.

- The outlet socket shall be installed near the equipment and shall be easily accessible.

- Never put your hands, other body parts or anything else then booklets within trimming

specifications in the infeed or outfeed of the 2-Side Trimmer.

- Before cleaning, maintenance or repairs always be sure to switch off the power switch and

disconnect the appropriate power cord.

- Always follow all warnings marked on or supplied with the equipment.

- The equipment should only be placed on a solid surface with adequate strength to hold the

extra weight of the machine besides the usual maximum load.

- Always exercise care while moving or relocating the equipment.

- Keep magnets and all devices with a strong magnetic field away from the machine.

- Never attempt to perform maintenance or repairs other than described in this manual.

- Never remove covers or guards that are fastened with screws.

- Never install the equipment near a radiator or any other heat source.

- Never override or bypass electrical or mechanical interlock devices.

- In case of unusual sounds or noises, abnormal surface temperature or odours disconnect the

equipments power source immediately and consult a qualified technician.

The manufacturer cannot be held responsible for arbitrary changes in the machine and the

originated damage.

Make sure that the 2-Side Trimmer is NOT powered during installation or service activities.

This is a Class A product. In a domestic environment this machine may cause radio

interference. In which case the user may be required to take adequate measures.

Note: A domestic environment is an environment in which a radio and television receivers

can be expected inside a range of 10 meters of the concerning machines.

RoHS

compliant

The 2-Side Trimmer is RoHS compliant.

ONLY use RoHS compliant replacement parts ordered from NAGEL.

2. General

With the addition of the 2-Side Trimmer to the NAGEL product range, a cost effective full-bleed solution is

available which has a small footprint and is easily to operate. This machine is designed with high reliability in

mind, which means that it has been designed for long run production.

The main goal of the 2-Side Trimmer, further referred to as 2S Trimmer or 2S Tr, is that it can be used for

trimming the bleed off the booklet. Booklets with a maximum up to 25 sheets 80g/m2 (50 folded) can be

trimmed from 2mm to 35mm on each short edge of the booklet, to a minimum of 200mm and a maximum of

320mm finished size. Thereby it is also possible to trim asymmetrical. All actions concerning operating the2S

Trimmer and adjusting the trim settings can easily be done by using the User Interface (UI) on the 2S

Trimmer.

For example in the schedule mentioned below is schematically rendered some results which are possible

with the2S Trimmer by using a different Center Offset (symmetrical or asymmetrical):

Centre Offset:

15mm

Centre Offset:

15mm

Centre Offset:

0mm

33,5mm Waste

3,5mm Waste 18,5mm Waste

3,5mm Waste

Finished Size:

260.0

Infeed Size:

18,5mm Waste

3. Basic information 2S Trimmer

See the picture below to get familiar with the components of the 2-Side Trimmer.

All directions are seen from the paper flow direction.

This manual applies to the 2S TRIMMER.

Due to the mirroring, typical Front and Rear designations which normally is viewed from the operator

location has been replaced by Left and Right. Left and Right is viewed from the paper input direction.

Clarification:

Left = Front for 2S TRIMMER

Right = Rear for 2S TRIMMER

No. Description

1 Top Cover

2 Booklet Hand Infeed

3 Trim Waste Bin

4 Power switch (inside)

5 User Interface (UI)

6 Belt Stacker

Left

Bottom 2S Trimmer

3. Basic Information (continued)

See the Top View picture below to get familiar with the components inside the machine.

No. Description No. Description

1 Docking Bracket A Motor 1, Knife

2 Transport Belts B Motor 7, Side Jogger

3 Knives C Motor 2, Knife

4 Solenoid

5 Trimmer Stop D Motor 3, Knife

6 Side Joggers E Motor 8, Side Jogger

7 Power Switch F Motor 4, Knife

8 Interlock Switch

Outfeed

side 4

Infeed

side

F D

4. Operating the 2S Trimmer

This section explains how to use the 2S Trimmer during normal operation.

4.1System Setup

Fig. 1 Fig. 2

Fig. 3 Fig. 4

Step Action Remarks

1. Open the Top cover of the 2S Tr.

2. Turn on the 2S Trimmer with the

Power Switch Attention: Check if the Trim Waste Bin Drawer is

closed, otherwise the 2S Trimmer may signal an

error ‘Cover Open’.

3. Close the Top cover of the 2S Tr.

4. Enter ‘Admin’ menu Press the ‘Admin’ button (Fig. 1)

5. Enter ‘System Setup’ menu Use the ‘▲/ ▼buttons’ to select ‘System Setup’ and

press the ‘Enter’ button. (Fig. 2)

6. Select System Setup Select the correct System Setup conform to the

2S Tr (4 / 4) (Fig. 3)

Save and confirm with [Enter]

Attention: After saving the 2S Trimmer will

restart (Fig. 4).

From either side (top or bottom) 40mm of the finished booklet should be free from staples to ensure

safe operation.

NOTE: The System Setup has to be set once.

4. Operating the 2S Trimmer (continued)

4.2Language

Fig. 1 Fig. 2

Fig. 3

Step Action Remarks

1. Enter ‘Admin’ menu Press the ‘Admin’ button (Fig. 1)

2. Enter ‘Language:’ menu Use the ‘▲/ ▼buttons’ to select ‘Language:’ and press

the ‘Enter’ button. (Fig. 2)

3. Select Language Use the ‘▲/ ▼buttons’ to select the correct Language

(Fig. 3).

Save and confirm with [Enter]

NOTE: The Language has to be set once.

4. Operating the 2S Trimmer (continued)

4.3Job Setup

Proceed the following steps to set up the Job:

1) Determine the length of the booklet before trimming (= D ‘Input Size’) in mm.

2) Determine the length of the booklet after trimming (= A ‘Finished Size’) in mm.

3) Subtract ‘A’ from ‘D’ and spread the difference (= ‘Total Waste’) over ‘B’ and ‘C’.

If necessary, adjust the Trim Size symmetrical or asymmetrical (See Chapter 4.8 Center

Offset).

The following formula has to be applied in order to get the desired result:

Finished Size

(

booklet afte

trimmin

(

)

Waste

(

front trim

)

(

)

Waste

(

rear trim

)

(

)

uals: In

ut Size

(

booklet before trimmin

(

)

or short: A + B + C = D

min. staple

distance 40mm

Finished Size

(booklet size)

after trimming

Waste

min. staple

distance 40mm

Bypass :

Min. 150mm

Max. 320mm

X=50 - 245mm

Trimming:

Min. 200mm

Max. 320mm

2- 35mm waste

Min. 204mm

Max. 340mm

Waste

2- 35mm waste

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