Napoleon HD81 Bedienungsanleitung

W415-0712 / 11.25.08

INSTALLATION AND

OPERATION INSTRUCTIONS

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada s(705)721-1212 sfax(705)722-6031

www.napoleonreplaces.com s[email protected]

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

- Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any other

appliance.

- WHAT TO DO IF YOU SMELL GAS:

● Do not try to light any appliance.

● Do not touch any electrical switch; do not use

any phone in your building.

● Immediately call your gas supplier from a

neighbour’s phone. Follow the gas supplier’s

instructions.

● If you cannot reach your gas supplier, call the

fire department.

- Installation and service must be performed by a

qualified installer, service agency or the supplier.

SAFETY INFORMATION

Certified for Canada and United States using ANSI/CSA Methods.

If the information in these instructions are not

followed exactly, a fire or explosion may result

causing property damage, personal injury or loss

of life.

WARNING

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

B81NG

NATURAL GAS

B81PG

PROPANE

HD81

GLASS BURNER

ASSEMBLY

APPLY BURNER IDENTIFICATION LABEL FROM CARTON

IDENTIFICATION

No. MODEL NO.

$10.00

W415-0712 / 11.25.08

2.2.1 Attach the burner assembly to the rebox

base with the screws supplied, making sure

the pilot assembly is closest to the valve

access opening.

FIGURE 2.2.2

NOTE: Changes, other than editorial, are denoted by a line in the margin.

TABLE OF CONTENTS

1.0 GENERAL INFORMATION 2

2.0 INSTALLATION 2

2.1 ACCESS PANEL 2

2.2 BURNER ASSEMBLY 2

2.3 BULKHEADS 3

2.4 NIGHT LIGHT™ INSTALLATION 4

2.5 PORCELAIN BASE INSTALLATION 4

3.0 ADJUSTMENT 6

3.1 FLAME CHARACTERISTICS 6

3.2 VENTURI ADJUSTMENT 6

3.0 REPLACEMENTS 7

4.0 NOTES 8

2.1.1 Once either door is removed (see

Installation Instructions), remove the

valve access panel and the 4 retaining

brackets located at the top of the

rebox.

FIGURE 2.1.1

2.1 ACCESS pANEL

2.0 INSTALLATION

Retaining

Brackets

Access

Panel

Valve

Access

Opening

2.2 BurNEr ASSEmBLy

Burner

Assembly

Pilot

Assembly

1.0 gENErAL INFOrmATION

This glass burner assembly is approved for use in the HD81 gas replace only. It is not approved for use as a

stand alone appliance or in conjunction with any other appliance.

W415-0712 / 11.25.08

2.3 BuLkhEAdS

NOTE: Bulkhead covers need to be removed.

2.3.1 Connect the gas ex lines and the pilot line to

the gas bulkheads located under the valve

access opening. Be sure to match up the gas

manifold marked with a green dot with the

center bulkhead, also marked with a green

dot. Care must be taken to ensure the pilot

line isn’t damaged and ensuring gas tight

connections are made.

2.3.2 Connect the pilot electrode leads to the

bulkhead. The leads can only t one way. You

need to match the 1/4” ag with the 1/4”

bulkhead spade and the 3/16” ag with the

3/16” spade.

Gas

Bulkheads

Green

Dots

Pilot

Bulkhead

Pilot

Electrode

Leads

Pilot

Electrode

FIGURE 2.3.1

FIGURE 2.3.2

2.3.3 Ensure the 2 venturi tubes are over the

orices before lighting.

2.3.4 Check for gas leaks by brushing on a soap

and water solution. Do not use open ame.

2.3.5 After leak test has been performed re-install

access panel with gasket.

Venturi

Tube

Orice

FIGURE 2.3.3

W415-0712 / 11.25.08

2.4 NIghT LIghT™ INSTALLATION

GASKET

LENS

FRAME

COLOURED SIDE UP

NIGHT LIGHT

FIGURE 2.4a

FIGURE 2.4b

The porcelain base is shipped separate from the unit and is

included with the burner assembly.

INSTALL IN THE FOLLOWING ORDER:

NOTE: Burner assembly must be installed rst.

2.5.1 Side porcelain panels or brick panels must be

installed prior to porcelain base and glass. For side

porcelain panel installation see “PRP81

PORCELAIN REFLECTIVE RADIANT PANEL”

leaet and for brick panel installation see “GD844KT

DECORATIVE BRICK PANEL - SANDSTONE” leaet.

2.5.2. Position the porcelain wire shields into the holes

in the bottom slots of the side porcelain panels.

There are tabs on the top of the shields so they can

only go in so far until they hit the rebox side.

Carefully place the porcelain base over the wire

shields until it sits at on the rebox base.

Porcelain

Base

Porcelain Wire Shields

FIGURE 2.5.1-2.5.2

2.5 pOrCELAIN BASE INSTALLATION

Your HD81 comes equipped with 2 “Night Lights™”.

The lights have been pre-wired and are controlled from the

remote control.

Included with the burner assembly are the frames, lenses and

gaskets that need to be installed as shown in FIGURE 2.4a.

THE FIREBOX MUST BE SEALED.

Over tightening the screws could break the lens.

“Light Leakage” from the holes in the housing lamp may be

observed. The holes in the lamp housing are necessary for

ventilation and must not be covered.

W415-0712 / 11.25.08

2.5.3 Align the 4 tabs on the porcelain base

down to line up with the holes in the burner

tray. Secure using the screws provided.

2.5.4 Empty the clear tumbled glass into the burner tray.

Spread the glass evenly over the burner tubes. The

distribution of clear glass embers over the burner

tubes will inuence the ame height.

NOTE: Care must be taken to ensure tumbled

glass isn’t interfering with the pilot operation.

Bend

Tabs

FIGURE 2.5.3

FIGURE 2.5.4

Pilot

Assembly

W415-0712 / 11.25.08

PILOT

BURNER

FLAME MUST ENVELOP

UPPER 3/8” TO 1/2” OF

FLAME

SENSOR

ELECTRODE

AIR

SHUTTER

OPENING

Air Shutter Openings both Burners

LP 7/16”

NG 3/16”

It’s important to periodically perform a visual check of the pilot and burner ames.

Compare them to the illustrations provided.

Closing the air shutter will cause a more yellow ame, but can lead to carboning. Opening the air shutter will

cause a more blue ame, but can cause ame lifting from the burner ports. The ame may not appear yellow

immediately; allow 15 to 30 minutes for the nal ame color to be established.

3/8” - 1/2”

3.0 AdjuSTmENT

3.1 FLAmE ChArACTErISTICS

3.2 vENTurI AdjuSTmENT

FIGURE 3.1a

FIGURE 3.2a

FIGURE 3.2b

FIGURE 3.1b

W415-0712 / 11.25.08

3.0 rEpLACEmENTS

COmpONENTS

REF NO. HD81 DESCRIPTION

1 W280-0071 NIGHT LIGHT LENS FRAME

2 W290-0080 NIGHT LIGHT GASKET

3 W300-0086 CERAMIC BLUE NIGHT LIGHT LENS

4 W035-0216 PORCELAIN GLASS BURNER BASE

5 W100-0106 DOUBLE TUBE BURNER

6* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX

7* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”)

8* W300-0102 6 LB BAG OF GLASS

9 W010-1861 2-WAY NATURAL GAS PILOT ASSEMBLY

9 W010-1862 2-WAY PROPANE GAS PILOT ASSEMBLY

10 W565-0097 GLASS BURNER SCREEN

11 W080-0900 PILOT WIRE COVER

12 W750-0200 FLAME SENSOR

13 W750-0201 ELECTRODE

14 W455-0070 NATURAL GAS PILOT INJECTOR

14 W455-0065 PROPANE GAS PILOT INJECTOR

15* W455-0058 #35 ORIFICE NATURAL

15* W455-0050 #55 INSIDE ORIFICE PROPANE

15* W455-0087 #52 OUTSIDE ORIFICE PROPANE

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally

all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE

REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

●Model & Serial Number of appliance

●Installation date of appliance

● Part number

●Description of part

● Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR

AUTHORIZED DEALER.

Failure to position the parts in accordance with

this manual or failure to use only parts

specifically approved with this appliance may

result in property damage or personal injury.

WARNING

12 13

TP - REPLACEMENTS

W415-0712 / 11.25.08

NOTES

4.0 NOTES

TP - NOTES

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