Napoleon GAS POWER VENT Bedienungsanleitung

W415-0682 / D / 02.06.12

$10.00

INSTALLATION

INSTRUCTIONS

INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE THIS TERMINAL IS SERVING.

CONSUMER: RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

THESE INSTRUCTIONS ARE TO BE USED IN CONJUNCTION WITH THE APPLIANCE AND PVA INSTRUCTIONS.

CERTIFIED

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

0211212 fa[022031 ZZZ.napoleonfireplaceV.coPaVk#napoleon.on.ca

ZZZ.continentalfireplaceV.coPaVk#continentalfire.on.ca

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.88 CSA 2.33 FOR VENTED GAS FIREPLACE HEATERS

AND ANSI Z21. CSA 2.22 FOR VENTED GAS FIREPLACES.

GENERAL INFORMATION

These Installation Instructions must be used in conjunction

with the appliance and appropriate PVA adapter kit Installation

Instructions. Clearances listed in these Instructions supersede

those in the appliance's Installation Instructions.

Power venting of direct vent appliances may result in the

reduction of efficiencies by as much as ten percent. Consider

this in making any venting and heating decisions in any

installation application.

SELECTING AND INSTALLING THE APPLIANCE

When selecting a gas appliance for use with the GPV, take into

consideration the various requirements and limitations in the

venting installation section for the following models:

Models Equipped with an Intermittent Pilot Ignition (I.P.I.)

It is recommended that the GPV be used with a gas appliance

equipped with an Intermittent Pilot Ignition (I.P.I.). Downward

vertical vent runs are permitted with an I.P.I. system. See

venting section in appropriate PVA Installation Instructions.

Models Equipped with Millivolt/ Standing Pilot

Downward vertical vent runs are not permitted with a standing

pilot system. See venting section in appropriate PVA Installation

Instructions.

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER

to conform with local codes. In absence of local codes install

to the current National Building Code in Canada or to regional

building codes in the United States. It must be electrically

connected and grounded in accordance with local codes. In

the absence of local codes, use the current CSA C22.1

CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA

70 NATIONAL ELECTRIC CODE in the United States.

The GPV operates on 120 VAC 60 HZ electrical service which is

supplied at the firebox junction box.

GAS POWER VENT

(GPV) The GPV is a Direct Vent Terminal

designed to allow installation of

gas appliances where typical vent

configurations cannot be achieved.

W415-0682 / D / 02.06.12

TABLE OF CONTENTS

1.0 VENTING 2

1.1 INSTALLATION OVERVIEW 3

1.2 VENT TERMINAL CLEARANCES 4

1.3 VENT LENGTHS 5

1.4 POWER VENT TERMINAL 5

1.4.1 TERMINAL INSTALLATION 5

1.4.2 POWER VENT INSTALLATION 6

1.4.3 INITIAL FIRING PROCEDURES 6

1.4.4 ELECTRICAL CONNECTION 7

1.4.5 HARD WIRING CONNECTION 7

1.4.6 RECEPTACLE WIRING DIAGRAM 7

1.4.7 ELECTRICAL BOX INSTALLATION 8

1.5 RESTRICTOR PLATE INSTALLATION 9

1.6 WIRING DIAGRAM AND INSTALLATION 9

1.6.1 SIT IPI 885 PROFLAME COMPLETE WITH GPV POWER VENT TERMINAL 9

1.6.2 SIT MILLIVOLT 820 NOVA COMPLETE WITH GPV POWER VENT TERMINAL 11

1.6.3 SIT IPI 880/886 PROFLAME COMPLETE WITH GPV POWER VENT TERMINAL 12

1.6.4 DEXEN IPI 6003-3V COMPLETE WITH GPV POWER VENT TERMINAL 13

1.6.5 SIT REMOTE CONTROLLED MILLIVOLT SYSTEM COMPLETE WITH GPV POWER VENT TERMINAL 14

2.0 ADJUSTMENTS 15

2.1 VENTURI ADJUSTMENTS 15

3.0 REPLACEMENTS 15

4.0 TROUBLESHOOTING 16

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

1.0 VENTING

There are speciﬁc adaptors and venting requirements for each appliance, refer to your power vent adaptor

leaﬂet for more information.

For complete installation instructions refer to the following web sites:

Manufacturer Website

Napoleon - English http://www.napoleonﬁreplaces.com/Tech/installation_manuals/installations.html

Napoleon - French http://www.napoleonfoyers.com/Fireplaces/powervent.html

Continental http://www.continentalﬁreplaces.com/ﬁreplaces/gas/powervent.html

W415-0682 / D / 02.06.12

1.1 INSTALLATION OVERVIEW

A typical vent

configuration

Reducer, refer to

power vent

adapter kit (PVA)

for specific vent-

ing instructions

where applicable.

Gas Power

Vent Terminal

Electrical Box

(velcro to base)

LHD50 Illustrated

Firestop

Spacer

Frame Assembly Terminal

Access

Cover

W415-0682 / D / 02.06.12

INSTALLATIONS

CANADA U.S.A.

A12” 12” Clearance above grade, veranda porch, deck or balcony.

B12” Δ9” ΔClearance to windows or doors that open.

C12” * 12” * Clearance to permanently closed windows.

D18” ** 18” ** Vertical clearance to ventilated sofﬁts located above the terminal within a horizontal distance of 2’ from

the center line of the terminal.

E12” ** 12” ** Clearance to unventilated sofﬁt.

F0” 0” Clearance to an outside corner wall.

G0” 0” Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

2” 2” Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

H3’ 3’ *** Clearance to each side of the center line extended above the meter / regulator assembly to a maximum

vertical distance of 15’.

I3’ 3’ *** Clearance to a service regulator vent outlet.

J12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K6’ 3’ Clearance to a mechanical air supply inlet.

L7’ ‡ 7’ *** Clearance above a paved sidewalk or paved driveway located on public property.

M12” †† 12” *** Clearance under a veranda, porch or deck.

N12” 12” Clearance above the roof.

O2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

P8’ 8’ Roof must be non-combustible without openings.

Q3’ 3’ See chart for wider wall dimensions.

R6’ 6’ See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an open-

ing between the terminal and the open side of the structure.

S12” 12” Clearance under a covered balcony

ΔThe terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.

* Recommended to prevent condensation on windows and thermal breakage

** It is recommended to maximize the distance to vinyl clad sofﬁts.

*** This is a recommended distance. For additional requirements check local codes.

‡ A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces..

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂoor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

††* Permitted only if the balcony is fully open on a minimum of one side.

12.2C

COVERED BALCONY APPLICATIONS ††*

QMIN

RMAX

MAX

= 3 feet

= 2 x

 feet

QACTUAL

1.2 VENT TERMINAL CLEARANCES

W415-0682 / D / 02.06.12

1.3 VENT LENGTHS

REFER TO POWER VENT ADAPTER KIT (PVA) FOR SPECIFIC VENTING INSTRUCTIONS.

NOTE: If equipped, ACS switch must be disabled if there is any downward venting. Downward venting is not

allowed with appliances that use standing pilots.

1.4 POWER VENT TERMINAL

1.4.1 TERMINAL INSTALLATION

20.4

A. Remove the electrical access plate from the frame assembly, then remove the

knock out from this plate.

B. Insert the wiring through the electrical access plate and engage the conduit bush-

ing. Re-secure this plate. NOTE: The GPV includes a 20 foot wire

harness cable. If this cable does not reach the appliance, then it

may be cut and a splice added. These connections must conform

with local codes or, in the absence of local codes, use the current CSA

C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70

National Electrical Code in the United States.

C. Remove terminal access cover, see “INSTALLATION OVERVIEW” for

location and route cable through terminal.

D. Assemble gas power vent terminal to frame assembly.

E. Connect the male and female connectors.

F. Replace terminal access cover.

NOTE: Where possible, it is strongly recommended to have an access panel inside the building for

servicing the unit.

This application occurs when venting through an exterior wall. Having determined the correct

height for the terminal location, cut and frame a hole in the exterior wall as illustrated to ac-

commodate the GPV.

DETERMINE

THE

CORRECT

HEIGHT

11 1/4”

10 1/4”

ELECTRICAL

ACCESS PLATE TERMINAL

FEMALE

MOLEX

CONNECTOR

MALE MOLEX

CONNECTOR

W415-0682 / D / 02.06.12

1.4.2 POWER VENT INSTALLATION

23.6

A. Stretch the inner ﬂex pipe to the required length taking

into account the additional length needed for the ﬁn-

ished wall surface. Slip the vent pipe a minimum of 3”

over the inner sleeve of the terminal and secure with 3

#8 screws. Apply a heavy bead of the high temperature

sealant W573-0007 Mill Pac (not supplied).

B. Using the outer ﬂex pipe, slide over the outer combus-

tion air sleeve of the terminal and secure with 3 #8

screws. Seal using high temperature sealant W573-

0002 (not supplied).

C. Apply a bead of caulking (not supplied) to the framed

opening and secure the terminal. Ensure the arrows

stamped into the frame assembly are pointing upwards.

NOTE: For ﬁrestop spacer installation instructions,

see PVA kit or the appliance Installation Manual.

D. Route venting through framed opening and ﬁrestop spacer to the

appliance.

E. The terminal mounting plate may be recessed into the exterior

wall or siding no greater than the depth of its return ﬂange.

F. If more vent pipe needs to be used to reach the appliance, couple

them together as illustrated. The vent system must be supported

approximately every 3 feet for both vertical and horizontal runs.

Use noncombustible strapping to maintain the minimum clearance

to combustibles.

G. Install the reducer (if required) or vent and properly secure and

seal to the unit using high temperature sealant

W573-0007 Mill Pac (not supplied). HI-TEMP

SEALANT

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER COUPLER

OUTER COUPLER

OUTER

FLEX PIPE INNER

FLEX PIPE

OUTER

FLEX PIPE

TERMINAL

CAULKING

FIRESTOP

SPACER

#10 X 2”

SCREWS

HIGH

TEMPERATURE

SEALANT

RETURN

FLANGE

1.4.3 INITIAL FIRING PROCEDURES

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGE SHOULD BE PERFORMED BY A QUALI-

FIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT THE BURNER BE-

FORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION.

In some instances the system may not light pilot/burner with the door open/removed. Partially blocking the

exhaust ﬂue collar will allow the safety pressure switch to activate and allow gas ﬂow to the pilot during the

initial test ﬁring.

W415-0682 / D / 02.06.12

WARNING

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED

SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE

ELECTRICAL CIRCUIT.

RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE

APPLIANCE WALL SWITCH. INCORRECT WIRING WILL DAMAGE CONTROLS.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

69.2

It is necessary to hard wire this appliance.

Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired.

This appliance must be electrically connected and grounded in accordance with local codes. In the absence

of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996

national electrical code in the United States.

1.4.4 ELECTRICAL CONNECTION

1.4.5 HARD WIRING CONNECTION

L1 (BLACK)

L2 (WHITE)

CABLE

CONNECTOR

ELECTRICAL

BOX COVER

GROUND

(GREEN) SCREW

ELECTRICAL BOX

WIRE

NUTS

(BLACK)

GROUND

(GREEN)

(WHITE)

3 PRONG

RECEPTACLE

1.4.6 RECEPTACLE WIRING DIAGRAM

W415-0682 / D / 02.06.12

1.4.7 ELECTRICAL BOX INSTALLATION

NOTE: Before ﬁnishing in the appliance, the power vent must be installed.

A. Start by removing the pre-ﬁnishing access panel or opening lower louvre.

B. Position the Power Vent Control Module in a convenient location (not on top of the heat shield in the

LHD50) and Velcro it to the base of the appliance.

C. Slide the 20’ power vent cable through the right side of the appliance and connect the box connector to

the side panel, see “INSTALLATION OVERVIEW” section for illustration.

D. Feed the wires through the inside panel, slide the split bushing over the coated wires and snap into

the 7/8” hole to protect the wires as illustrated. Attach the connections as per the appropriate wiring

diagram. See “WIRING DIAGRAM AND INSTALLATION” section.

E. Plug the power vent control module into either the appliance junction box or the control module, if

equipped.

POWER VENT

CONTROL

MODULE

BX SNAP

BUSHING

20’ POWER

VENT CABLE

SPLIT BUSHING

REQUIRED

CONTROL MODULE JUNCTION BOX

LHD50 ILLUSTRATED

W415-0682 / D / 02.06.12

1.5 RESTRICTOR PLATE INSTALLATION

1.6 WIRING DIAGRAM AND INSTALLATION

Connect the wiring to the power vent termination as outlined in the previous section, and connect the wiring

to the appliance as outlined in the schematic below. Ensure that the proper clearances are maintained for the

wiring and conduit. When installing the wiring it must never run above the vent run and it must be a minimum 1”

from all venting.

NOTE: The GPV includes a 20 foot wire harness. If this harness does not reach the appliance, then it

may be cut and a splice added. These connections must conform with local codes or, in the absence

of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70

National Electrical Code in the United States.

REFER TO PVA KIT FOR APPLIANCE SPECIFIC INSTRUCTIONS.

1.6.1 SIT IPI 885 PROFLAME COMPLETE WITH GPV POWER VENT TERMINAL

1. Disconnect the wires labeled ON/OFF (White/Green) and TH (Green). Reconnect them to the

corresponding male/female connectors on the Power vent control module.

2. Disconnect the two D/C (Red/Black) wires from each other and reconnect them to the corresponding D/C

connectors on the Power vent control module.

3. Disconnect the Orange wire from the gas valve and reconnect it to the Yellow wire (female connector) from

the Power vent control module.

4. Connect the remaining Yellow wire (male connector) from the Power vent control module to the tab on the

gas valve where the Orange wire was removed.

W415-0682 / D / 02.06.12

IPI Board

SPARK

ELECTRODE

FLAME

SENSOR

SIT Valve

Electronic Ignition

BLACK 3/16

CONNECTION

BLACK 1/8

CONNECTION

TUBE

GREEN

ORANGE

YELLOW / GREEN

IPI / CPI (ACS)

SWITCH

RED / FCM-COM

BLUE

PINK

BLACK

WHITE / TPTH

BLACK / DC SUPPLY

RED / DC SUPPLY

GREY / FCM-COM

PURPLE / FCM-COM

COM

120 VOLT FAN AUX OUT

ORANGE / MOTOR

YELLOW / MOTOR

BLACK / MOTOR

BROWN / MOTOR

WHITE

Receiver

Control

Module

POWER

Pilot Assembly

GREEN / ON/OFF

BLACK

RED

IMPORTANT: IF USED,

IT MUST BE

CONNECTED TOA 6

VOLT BATTERY PACK,

HOWEVER MUST NOT

BE USED WHEN USING

THE REMOTE

CONTROL RECEIVER

PLUG

INTO

120 VOLT

Power

Vent

Control

Module

BLACK

WHITE

YELLOW

BLOWER

VAC SWITCH

GREEN

GPV Terminal

SPLIT FLOW

(IF INCLUDED

WITH APPLIANCE)

GREEN / TH

BLACK / DC SUPPLY

RED / DC SUPPLY

Pull connectors apart to

connect to power vent

YELLOW

(MUST BE DISABLED IF THERE IS

ANY DOWNWARD VENTING.)

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