Natural Choice ION pure refreshment Betriebsanleitung

NCC7222-07 R2- 111207
TECHNICAL SERVICE MANUAL

•CAUTION: Unplug from electrical outlet before servicing
•IMPORTANT:Torx 20 screwdriver required
•Squeeze sides at
arrows and lift
•Loosen 2 screws at top, rear
•Pull panel up at rear
•Then roll to right front corner
•Remove 3 screws left side
•Slide back 1 inch
•Tilt panel down to remove
Remove Faucet Cover Remove Top Panel Remove Left Side Panel
NCC7222-07 R2- 111207
1
Opening the Appliance

NCC7222-07 R2- 111207
Control Board
Front Panel Assembly
Filter Access
Compressor Hot Tank
LED/
SleepMode
Sensor
Touch Panel
Faucet
Power Supply Ice Bank
Major Components Service View
2
LED1 LED2
Sleep
Mode
Sensor

•Uses a 20’ length of 1/4” OD Water
Coil inside a Tank (called Ice Bank)
filled with water and ice.
•No reservoir of drinking water.
•3” thick slab of ice is formed on left
side of Ice Bank.
•Ice Bank Pump circulates water in the
Ice Bank, chilling the drinking water
inside the Water Coil.
•Ice Bank Pump is activated for
1minute, every time Cold or
Sparkling water is dispensed.
•Ice Bank Pump comes on automatically
for 1 minute, every 10 minutes.
•Level Sensor at front of Ice Bank
automatically fills and maintains
water level inside Ice Bank.
•Thermistor measures temperature inside
Ice Bank within 0.5 degree F.
•Separate valve used to fill Ice Bank
(Part#: 6519)
InstaChill™Cooling System
NCC7222-07 R2- 111207
3
Fan
Compressor
Condensor
Ice Bank
Evaporator
Water Coil

InstaChill™Cooling System
NCC7222-07 R2- 111207
4
Inlet to Ice
Bank from Fill
Valve
Inlet to Ice Bank
from Filter
Stainless Steel Water Coil
Alternate Location
for Cold Thermistor
Cold Thermistor
Evaporator
Level Sensor
Ice Bank Pump
Tee to Hot or Ambient
Water Valve
Model 901
Cold and Ambient
Model 902
Cold and Hot

InstaChill™Cooling System
NCC7222-07 R2- 111207
5
Model 904
Cold, Hot and Sparkling
Model 905
Cold, Hot and Ambient
Model 903
Cold and Sparkling

The Water pathway inside the ION is sealed and pressurized
in 1/4” OD tubing (about 23’ total inside the appliance).
Tap Water supply tubing connects directly at the rear of the
appliance to an Inlet Valve.
After the Inlet Valve, the water is directed to the Filter.
After the Filter,the Water travels up to the Ice Bank
Assembly,where it is either chilled inside a Stainless Steel
water coil, or bypasses to Ambient, Sparkling, or Hot
Water tubing.
After the Ice Bank, water is directed to Dispensing Valves at
the outlet of the appliance for Cold, Ambient, Sparkling,
and Hot Water.
KEY LEARNING - when you press one of the icons on the
Touch Panel, you are opening both the Inlet Valve and one
of the Dispensing Valves. You will always hear TWO valves
opening and TWO valves closing, in quick succession.
This double click is important when troubleshooting the
appliance and finding a valve which may not be opening
or getting electrical current to open.
Water Pathway
NCC7222-07 R2- 111207
6
Inlet Valve
Ice Bank
Fill Valve
Inlet to Ice Bank
from Fill Valve
Inlet to Water
Coil from Filter
Faucet
Dispensing
Valves

FUNCTION – Water from Filter enters Ice Bank Assembly,
but is diverted with Tee fitting and bypasses the Ice Bank
Water Coil.
Blue Water Tubing from Ice Bank Assembly travels to Hot
Water Valve, attached to Hot Tank.
Hot Water tank is not pressurized, but extremely dangerous
to service when filled with Hot Water.To cool, turn switch at
rear of appliance to OFF.Then dispense water from using
Hot Water icon on Touch Panel until water is cool. Then,
water can be drained from Hot Tank by removing
1/4” plug at bottom of Hot Tank elbow fitting.
MANUAL FILL – On first STARTUP only, the software will
force you to make sure the Hot Tank is filled. On every
subsequent STARTUP, make sure the ON/OFF Switch at
rear of appliance is in OFF position before connecting
electrical power.
TRANSPORTATION – It is not necessaryto empty the
Hot Tank before transport, except in temperatures below
freezing. The only outlet for water is through the Faucet. The
Hot Tank contains about 4 lbs of water and can be emptied
to make the appliance lighter to carry.
RapidHot™Water System
NCC7222-07 R2- 111207
7
Hot Valve
Outlet Tube
Vent Tube
Drain Plug
Filtered Water
Inlet to Hot Tank

Revision Level Date Notes/Changes
A July 30, 2006 Production Release.
SleepMode default is OFF
Filter Settings at 1,500 gallons and 12 months
B August 13, 2006 Changed Compressor cycle times
C October 27, 2006 Increased Hot Temperature settings
D December 10, 2006 Minor coding change
E April 15, 2007 Changed Ice Bank Pump ON time from 30 seconds to 60 seconds
SleepMode default is ON
F May 31, 2007 Changed Level Sensor setting.
G not implemented
H June 6, 2007 Corrected Filter Reset button to change LED’s green
Filter Monitor Settings – default OFF
JJune 25, 2007 Compressor Max ON and REST times added
Added Model 900 (all dip switches DOWN)
Added Dispense Error code for 2 minute dispense and 12 times/minute
Added Compressor/Fan fail check … if temp not lower after 1 hour,then LED signal error
K July 29, 2007 Changed Code to new processor
L August 24, 2007 Corrected Compressor timing loops.
ION Software
NCC7222-07 R2- 111207
8

WHITE
TOUCH PANEL
-PIN CONNECTOR
BLACK
HOT TANK
TEMP SENSOR (TM3)
PART # 1785
DISPLAY BOARD
RIBBON CABLE
6
LEDS (2)
6
-CONDUCTOR
FILTER RESET SWITCH
HIGH
VOLTAGE
AREA
SEE DATA PLATE FOR
INPUT SPECFICATION
GROUND
L1
24 VDC OUT
AC LINE
VOLTAGE IN
PIN 4 = RED
PIN 1 = BLACK
(YELLOW)
OVERLOAD
24 VDC OUT
(BLUE)
PTC RELAY
POWER SUPPLY
24 VDC IN (J1)
DIP SWITCHDIP SWITCH
PHOTO SENSOR
BLUE FAUCET LED
100-240 VAC IN ICE BANK
TEMP SENSOR (TM1)
GROUNDGROUND
SCREWSCREW
10-CONDUCTOR
RIBBON CABLE
TO J21
ICE BANK
LEVEL SENSOR (TM5)
ELECTRICAL SCHEMATIC
Natural Choice Corporation
Rockford, IL 61109 phone 815.874.4444 www.naturalchoicewater.com All Rights Reserved, Natural Choice Corp.
OPTIONAL INPUT
(UNUSED)
PIN 3 = RED PIN 1 = WHITE
TO UNIT BEFORE SERVICE.
DANGER-RISK OFDEATH
WARNING-HIGH VOLTAGE ON
ALWAYS UNPLUG POWER SUPPLY
MAIN CONTROL BOARD.
OPTIONAL INPUT
(UNUSED)
INLET
VALVE
#6518
ICEBANK
FILL VALVE
#6519
PIN 3 - WHITE
PIN 2 + RED
PIN 1
PIN 3 -BLACK
PIN 2
PIN 1 + RED
COMPRESSOR
FAN
HEATER
H2O
REF
COMP
ICE BANK PUMP
RELAY (K3)
FUSE -ICE BANK
PUMP (0.5 AMP)
PIN 3 - WHITE
PIN 2
PIN 1 + RED
PIN 3
PIN 2 - WHITE
PIN 1 + RED
PIN 3
PIN 2 - WHITE
PIN 1 + RED
PIN 3
PIN 2 - WHITE
PIN 1 + RED
ICE
BANK
PUMP
PIN 3 = BLACK
PIN 2 = WHITE
POWER INLET
IEC SOCKET
GROUNDGROUND
SCREWSCREW
NEUTRAL
Model Valves
Touch Panel
Location DIP Setting
901
Cold #6516 C C
Ambient #6516 D D
902
Cold #6516 C C
Hot#6517 D D
903
Cold #6516 C C
Sparkling #6516 D D
904
Cold #6516 C C
Hot#6517 D D
Sparkling #6516 B B
905
Cold #6516 C C
Hot#6517 D D
Ambient #6516 B B
Circuit Board
Location
B
C
D
PIN 3
PIN 2 - WHITE
PIN 1 + RED
HOT #6517
COLD #6516
SPARKLING/AMBIENT #6516
AD
C
B
DIP chart reference - 0is DOWN and 1 is UP
DIP positions 4, 5, and 6 are special function
contact factory for more information
DIP positions 1, 2, and 3 control model setting
PART # 1784
CONTROL BOARD
001000
110000
101000
010000
100000
SPARKLING/AMBIENT #6516
24 Volt DC
Components
24 Volt DC
Components
(rev1 - for models produced after April 15)
NCC7222-07 R2- 111207
Wiring Diagram
9
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