NEUBRONNER ALPHA X1-400 Bedienungsanleitung
Operating Manual
ALPHA X1-400
Contents
Operating Manual
ALPHA X1-400
Page 2 of 47
1
Identification.......................................................................................4
2
User information.................................................................................5
2.1 P
URPOSE OF THE DOCUMENT
...................................................................................... 5
2.2 T
ARGET GROUPS
........................................................................................................ 5
2.3 L
IABILITY AND WARRANTY
........................................................................................... 5
2.4 R
EORDERING AND COPYRIGHT
.................................................................................... 6
3
General safety information .................................................................7
3.1 P
ERSONNEL TRAINING
................................................................................................ 8
3.2 R
EPRESENTATION OF SAFETY INFORMATION
................................................................ 8
3.3 P
ERSONAL PROTECTION EQUIPMENT
(PPE) ................................................................. 9
3.4 S
AFETY AND PROTECTIVE SYSTEMS
............................................................................10
3.4.1 Mains isolation device (mains plug)...................................................................10
3.5 I
NDICATIONS OF SPECIAL HAZARD TYPES
....................................................................11
3.5.1 Electrical energy ...............................................................................................11
3.5.2 Securing against start-up/accidental switching-on.............................................11
3.5.3 General operating methods before start-up.......................................................11
3.5.4 Noise.................................................................................................................11
3.5.5 Cleaning............................................................................................................12
3.5.6 Organisational measures ..................................................................................13
4
Description of the Machine...............................................................14
4.1 I
DENTIFICATION DATA
................................................................................................14
4.2 I
NTENDED USE
..........................................................................................................15
4.3 F
ORESEEABLE MISUSE
...............................................................................................16
4.4 E
QUIPMENT SET
-
UP AND COMPONENTS
......................................................................17
4.5 F
UNCTION DESCRIPTION
............................................................................................18
4.6 S
PECIFICATION
.........................................................................................................19
5
Installation and transport..................................................................20
5.1 T
RANSPORTING THE EQUIPMENT
................................................................................21
5.1.1 Connecting the equipment ................................................................................21
6
Start-up and operation .....................................................................22
6.1
P
REHEATING THE EQUIPMENT FOR OPERATION
................................................................23
6.1.1 Filling the water tank .........................................................................................23
6.1.2 Inserting the adhesive tape ...............................................................................24
6.2 C
ONTROLS
...............................................................................................................26
Operating Manual
ALPHA X1-400
Page 3 of 47
6.2.1 Membrane keypad ............................................................................................26
6.2.2 ON/OFF switch (back of the equipment) ...........................................................27
6.2.3 Off button (1.)....................................................................................................27
6.2.4 Standby LED (green) (2.) .................................................................................27
6.2.5 Fault LED (red) (3.) ..........................................................................................27
6.2.6 X2 button with indicator LED (yellow) (4.).........................................................28
6.2.7 +5 button with indicator LED (yellow) (5.) .........................................................28
6.2.8 * Manual feed button (6.)..................................................................................28
6.2.9 20….110 buttons (7.) ........................................................................................28
6.2.8 Auto-button with indicator LED (yellow) (8.)......................................................29
6.2.9 Start button (9.) .................................................................................................29
6.3 O
PERATING MODES
...................................................................................................30
6.3.1 Manual operation ..............................................................................................30
6.3.2 Automatic operation ..........................................................................................30
7
Maintenance and Servicing..............................................................31
7.1 C
LEANING THE EQUIPMENT
........................................................................................32
7.2 G
ENERAL
M
AINTENANCE
S
CHEDULE
..........................................................................34
7.3 T
ROUBLESHOOTING AND FAULT ELIMINATION
...............................................................37
7.4 S
PARE PARTS AND WEAR PARTS
.................................................................................39
8
Decommissioning, Disassembly, Storage and Disposal...................40
8.1 S
TORAGE
.................................................................................................................41
8.1.1 Packaging .........................................................................................................41
8.1.2 Storage .............................................................................................................41
8.1.3 Unpacking.........................................................................................................42
8.2 D
ISPOSAL
.................................................................................................................42
9
EC Compliance Statement...............................................................43
10
Appendix..........................................................................................44
10.1 M
ECHANICAL COMPONENTS
....................................................................................44
10.2
K
NIFE BLOCK COMPONENTS
...................................................................................46
Operating Manual
ALPHA X1-400
Page 4 of 47
1 Identification
Manufacturer's name: NEUBRONNER GmbH & Co. KG
Street: Neubronnerstrasse 1
Location: D-61440 Oberursel / TS
Phone: +49 (0) (6171) 9248-0
Fax: +49 (0) (6171) 9248-99
Internet: www.neubronner.com
Machine designation: Alpha X1-400
Operating Manual
ALPHA X1-400
Page 5 of 47
2 User information
2.1 Purpose of the document
The operating manual contains important information about operating the
equipment safely, professionally and economically. Observing it helps to
avoid hazards, reduce repair costs and breakdown times and to increase
the reliability and working life of the equipment. Every person who is as-
signed to work on the equipment is to read and apply the operating man-
ual.
Any personnel assigned to work on the equipment must have read the
operating manual before commencing work. This applies especially to
personnel who work only occasionally on the equipment, for example dur-
ing maintenance and repair work.
The operating manual must be available at all times. Always keep a copy
of this operating manual at the location where the equipment is used.
In addition to the operating manual, the mandatory regulations on acci-
dent prevention applicable to the country and location of use must be
observed. The recognized technical regulations for safety- and proper
operation must also be followed.
2.2 Target groups
•
As the supervisory legal entity, the operator is responsible for
proper use of the equipment and training and deployment of au-
thorised persons. It defines the mandatory skills and instruction
powers for authorised persons within its operation.
•Specialists are persons who are able to evaluate the work they
are assigned to and to recognise possible hazards because of their
professional training. They also have good knowledge of the appli-
cable regulations. This group only includes trained specialist per-
sonnel or such personnel that the owner considers capable.
•Trained/instructed persons are considered to be persons who
have been instructed and, if necessary, trained, in the work they
are assigned to and the possible hazards of improper use. They
have also been instructed in the necessary safety equipment and
protective measures. Persons being trained, taught or instructed,
or persons carrying out general training, may only work under the
continuous supervision of an experienced person.
Responsibilities are to be clearly delimited and defined. The legally per-
missible minimum age must be observed!
2.3 Liability and warranty
All the information contained in this operating manual is given allowing
for our previous experience and findings to the best of our knowledge.
Operating Manual
ALPHA X1-400
Page 6 of 47
The original version of this operating manual was produced in German
and carefully checked by ourselves. A recognised translation agency
translated it into the relevant national/contractual language.
This operating manual was compiled with great care. If, despite this,
you notice any inadequacies and/or errors, please contact us in writing
to inform us of the above. Your suggestions for improvement help us in
making a user-friendly operating manual.
The warranty period is 1 year from the date of purchase.
Excluded from the warranty are defective parts whose defects are due
to negligence, improper use, wear and tear caused by use and
transport damage.
2.4 Reordering and copyright
Further copies of this operating manual can be reordered from the ad-
dress stated in the chapter entitled Identification. Please note that reor-
dering incurs a charge.
All rights explicitly reserved. Reproduction or communication to third
parties, irrespective of the method, is not permitted without our written
authority.
Operating Manual
ALPHA X1-400
Page 7 of 47
3 General safety information
Knowledge of the basic safety instructions is a basic requirement for safe
handling and fault-free operation of this equipment. The safety instruc-
tions for the supplied components in the documents included in this ap-
pendix are to be obeyed in addition to the instructions specified in this
operating manual.
1. To use the equipment for any purpose other than that intended by
the manufacturer is not allowed.
2. If personnel notice any errors or hazards, the operator or its official
representative must be informed of this immediately.
3. Safety equipment and precautions may never be removed or
bridged during normal operation of the equipment.
4. If it is essential to dismantle safety equipment, it must be reassem-
bled and checked immediately after work is completed.
5. Work on technical equipment (e.g. electrical systems) may only be
carried out by correspondingly skilled personnel.
6. When handling oils, greases and other chemical substances, the
safety regulations applying to the product must be observed!
7. Hot components must not come into contact with explosive or eas-
ily flammable chemicals.
Operating Manual
ALPHA X1-400
Page 8 of 47
3.1 Personnel training
Only the relevant specialist personnel may work on the equip-
ment's electrical and mechanical equipment.
Observe the information to personnel in the relevant chapter of
this operating manual.
3.2 Representation of safety information
The following designations and symbols are used for safety information
in the operating manual:
Failure to observe these instructions can lead to detrimental ef-
fects on health, perhaps extending to life-endangering injuries.
This symbol indicates an imminent danger to life and limb. Failure to ob-
serve these instructions results in serious adverse health effects and
can extend to life-threatening injuries.
This symbol points to potential property and/or environmental damage.
This symbol points to a potentially hazardous situation.
This symbol points out important facts and especially
useful information.
Dangerous electrical voltage warning
Beware of hot surface warning.
Hot surfaces, such as components, vessels or materials, as well as hot
fluids are not always discernible. Please exercise caution when such a
safety marking is attached to a component.
Operating Manual
ALPHA X1-400
Page 9 of 47
Use foot protection
Use hand protection
Environmentally hazardous
3.3 Personal protection equipment (PPE)
Necessary protective equipment required by the regulations must be
provided by the operating company.
Suitable personal protective equipment is prescribed for the respective
tasks to be performed. This is specifically referred to in the individual
chapters of these operating instructions.
Use foot protection
Use hand protection
Operating Manual
ALPHA X1-400
Page 10 of 47
3.4 Safety and protective systems
The equipment has been constructed in accordance with state-of-the-art
technology and the established technical safety regulations. Despite this,
hazardous situations can occur.
All safety and protective equipment must be kept in perfect working order.
Only use the equipment when it is in perfect technical condition, in ac-
cordance with its intended use, safety and hazard-beware and under ob-
servance of the operating manual! Malfunctions which could affect safety
must be rectified immediately!
Mains isolation device (mains plug)
Figure 1: Mains isolation device (mains plug)
Before opening the housing and/or before servicing and cleaning, the
mains plug must be pulled out.
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