New Holland W190C Tier 4 Bedienungsanleitung

Print No. 84488427B

W190C Tier 4

Wheel Loader

SERVICE MANUAL

W190C

Wheel Loader

84488427B

Use for Repair Manual

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W190C Wheel Loader

Service Manual

84488427A

Table of Contents

Description Section No.

General

General Torque Specifications 1001

Fluids and Lubricants 1002

Metric Conversion Chart 1003

Engines

Engine and Radiator Removal and Installation 2000

Stall Tests 2002

After Cooler 2003

Engine Intake AIr Filtration 2010

SCR System Sensors 2020

SCR Catalyst 2030

Engine Intake Temperature/Humidity Sensor 2040

DEF/AdBlue Heater Control Valve 2050

DEF/AdBlue DNOx Supply Module 2060

DEF/AdBlue Dosing Injector 2070

DEF/AdBlue Supply Tank 2080

DEF/AdBlue Supply Tank Level and Temperature Sensor/Pick-Up and Heater 2090

DEF/AdBlue Supply Filters 2100

For Engine Repair, See the Engine Service Manual - Sold Separately 87519803

Fuel System

For Fuel System Repair, See the Engine Service Manual - Sold Separately 87519803

Electrical

Removal and Installation of Starter and Alternator 4001

Electrical Specifications and Troubleshooting 4002

Batteries 4003

Jump Post Option 4003a

Instrument Cluster 4005

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Steering

Removal and Installation of Steering Components 5001

Steering Specifications, Pressure Checks, and Troubleshooting 5002

Steering Cylinders 5005

Center Pivot 5006

Auxiliary Steering Motor and Pump 5008

Joystick Steering System (JSS) 5009

Power Train

Removal and Installation of Power Train Components 6001

Transmission Specifications, Pressure Checks, and Troubleshooting 6002

4 & 5 Speed Transmission 6003

Multitrac MT-L 3085 II/3095 II Axles 6004

Drive Shafts, Center Bearing, and Universal Joints 6005

Wheels and Tires 6006

Brakes

Removal and Installation of Brake Components 7001

Hydraulic Brake Troubleshooting 7002

Brake Pump 7003

Brake Accumulators 7004

Parking Brake 7008

Hydraulics

Removal and Installation of Hydraulic Components 8001

Hydraulic Specifications, Troubleshooting, and Pressure Checks 8002

Cleaning the Hydraulic System 8003

Hydraulic Pump 8004

W190C Wheel Loader

Service Manual

84488427A

Table of Contents

Description Section No.

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Hydraulics (Continued)

Loader Control Valve 8005

Cylinders 8006

Coupler Solenoid Locking Valve 8007

Load Travel Stabilizer Accumulator 8013

Load Travel Stabilizer Valve 8014

Mounted Equipment

Air Conditioning Troubleshooting and System Checks For Systems with HFC-134a Refrigerant 9002

Air Conditioner System Service 9003

Removal and Installation of Air Conditioning and Heater Components 9004

Loader 9006

Rollover Protective Structure (ROPS) Cab Structural Frame (CSF) 9007

Cab Glass Installation 9010

Rear View Camera Installation and Removal 9020

Electrical Schematic Foldouts and Hydraulic Schematic Foldout In Rear Pocket

W190C Wheel Loader

Service Manual

84488427A

Table of Contents

Description Section No.

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SECTION INDEX

GENERAL

Standard Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1001

Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1002

Metric Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1003

Section Title Section Number

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Section

1001

GENERAL TORQUE SPECIFICATIONS

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1001-2

TABLE OF CONTENTS

TORQUE SPECIFICATIONS - DECIMAL HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

TORQUE SPECIFICATIONS - METRIC HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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1001-3

TORQUE SPECIFICATIONS - DECIMAL HARDWARE

Use the torques in this chart when special torques

are not given. These torques apply to fasteners with

both UNC and UNF threads as received from

suppliers dry, or when lubricated with engine oil. Not

applicable if special graphities, Molydisulfide

greases, or other extreme pressure lubricants are

used.

Grade 5 Bolts, Nuts, and Studs

Size

Pound-

Inches

Newton

metres

1/4 inch 108 to 132 12 to 15

5/16 inch 204 to 252 23 to 28

3/8 inch 420 to 504 48 to 57

Size

Pound-

Feet

Newton

metres

7/16 inch 54 to 64 73 to 87

1/2 inch 80 to 96 109 to 130

9/16 inch 110 to 132 149 to 179

5/8 inch 150 to 180 203 to 244

3/4 inch 270 to 324 366 to 439

7/8 inch 400 to 480 542 to 651

1.0 inch 580 to 696 787 to 944

1-1/8 inch 800 to 880 1085 to 1193

1-1/4 inch 1120 to 1240 1519 to 1681

1-3/8 inch 1460 to 1680 1980 to 2278

1-1/2 inch 1940 to 2200 2631 to 2983

Grade 8 Bolts, Nuts, and Studs

Size

Pound-

Inches

Newton

metres

1/4 inch 144 to 180 16 to 20

5/16 inch 288 to 348 33 to 39

3/8 inch 540 to 648 61 to 73

Size

Pound-

Feet

Newton

metres

7/16 inch 70 to 84 95 to 114

1/2 inch 110 to 132 149 to 179

9/16 inch 160 to 192 217 to 260

5/8 inch 220 to 264 298 to 358

3/4 inch 380 to 456 515 to 618

7/8 inch 600 to 720 814 to 976

1.0 inch 900 to 1080 1220 to 1465

1-1/8 inch 1280 to 1440 1736 to 1953

1-1/4 inch 1820 to 2000 2468 to 2712

1-3/8 inch 2380 to 2720 3227 to 3688

1-1/2 inch 3160 to 3560 4285 to 4827

NOTE: Use thick nuts with Grade 8 bolts.

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