New Holland TD5.85 Bedienungsanleitung

SERVICE MANUAL

TD5.85 / TD5.95 / TD5.105 / TD5.115

Tractor

TD5.85

TD5.95

TD5.105

TD5.115

Tractor

Part number 48194617

English

September 2017

SERVICE

MANUAL

1/1

Part number 48194617

LinkProduct/Engine

ProductMarketProductEngine

TD5.105TD5.105CAB4WDEuropeF5DFL413J*A001

TD5.105TD5.105ROPS4WDEuropeF5DFL413J*A001

TD5.115TD5.115CAB4WDEuropeF5DFL413H*A002

TD5.115TD5.115ROPS4WDEuropeF5DFL413H*A002

TD5.85TD5.85ROPS4WDEuropeF5DFL413L*A001

TD5.85TD5.85CAB4WDEuropeF5DFL413L*A001

TD5.95TD5.95CAB2WDEuropeF5DFL413K*A001

TD5.95TD5.95ROPS4WDEuropeF5DFL413K*A001

TD5.95TD5.95CAB4WDEuropeF5DFL413K*A001

4819461727/09/2017

Contents

INTRODUCTION

Engine.......................................................................................10

[10.501]ExhaustGasRecirculation(EGR)exhausttreatment..............................10.1

Clutch.......................................................................................18

[18.110]Clutchandcomponents............................................................18.1

Transmission..............................................................................21

[21.114]Mechanicaltransmission...........................................................21.1

[21.140]Mechanicaltransmissioninternalcomponents.....................................21.2

[21.112]Powershuttletransmission.........................................................21.3

[21.154]Powershuttletransmissioninternalcomponents..................................21.4

[21.120]Gearbox............................................................................21.5

[21.160]Creeper............................................................................21.6

[21.162]Reverser...........................................................................21.7

Four-WheelDrive(4WD)system..................................................23

[23.202]Electro-hydrauliccontrol...........................................................23.1

Frontaxlesystem.......................................................................25

[25.100]Poweredfrontaxle.................................................................25.1

[25.102]Frontbevelgearsetanddifferential...............................................25.2

[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3

[25.400]Non-poweredfrontaxle............................................................25.4

Rearaxlesystem........................................................................27

[27.100]Poweredrearaxle..................................................................27.1

[27.106]Rearbevelgearsetanddifferential................................................27.2

[27.124]Finaldrivehub,steeringknuckles,andshafts.....................................27.3

PowerT ake-Off(PTO).................................................................31

[31.101]Rearmechanicalcontrol...........................................................31.1

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Brakesandcontrols....................................................................33

[33.202]Hydraulicservicebrakes...........................................................33.1

[33.220]Trailerbrakehydrauliccontrol......................................................33.2

[33.224]Trailerbrakepneumaticcontrol....................................................33.3

Hydraulicsystems.......................................................................35

[35.000]Hydraulicsystems..................................................................35.1

[35.104]Fixeddisplacementpump..........................................................35.2

[35.525]Auxiliaryhydraulicvalvesandlines................................................35.3

[35.100]Mainliftsystem.....................................................................35.4

Steering.....................................................................................41

[41.200]Hydrauliccontrolcomponents......................................................41.1

[41.206]Pump...............................................................................41.2

[41.216]Cylinders...........................................................................41.3

Wheels......................................................................................44

[44.511]Frontwheels........................................................................44.1

Cabclimatecontrol.....................................................................50

[50.200]Airconditioning.....................................................................50.1

Electricalsystems.......................................................................55

[55.000]Electricalsystem...................................................................55.1

[55.100]Harnessesandconnectors.........................................................55.2

[55.525]Cabenginecontrols................................................................55.3

[55.015]Enginecontrolsystem..............................................................55.4

[55.201]Enginestartingsystem.............................................................55.5

[55.301]Alternator...........................................................................55.6

[55.302]Battery..............................................................................55.7

[55.202]Coldstartaid.......................................................................55.8

[55.011]Fueltanksystem...................................................................55.9

[55.010]Fuelinjectionsystem.............................................................55.10

4819461727/09/2017

[55.014]Engineintakeandexhaustsystem...............................................55.11

[55.013]Engineoilsystem................................................................55.12

[55.640]Electronicmodules...............................................................55.13

[55.024]Transmissioncontrolsystem.....................................................55.14

[55.048]RearPowerTake-Off(PTO)controlsystem.....................................55.15

[55.049]FrontPowerTake-Off(PTO)controlsystem.....................................55.16

[55.512]Cabcontrols......................................................................55.17

[55.130]Rearthree-pointhitchelectroniccontrolsystem.................................55.18

[55.408]Warningindicators,alarms,andinstruments....................................55.19

Platform,cab,bodywork,anddecals.............................................90

[90.150]Cab.................................................................................90.1

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INTRODUCTION

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Contents

INTRODUCTION

NotetotheOwner..............................................................................3

Safetyrules.....................................................................................5

Consumables...................................................................................8

4819461727/09/2017

INTRODUCTION

NotetotheOwner

Generalinstructions

Importantnotice

AllmaintenanceandrepairoperationsdescribedinthismanualshouldbecarriedoutexclusivelybytheNEWHOL-

LANDauthorisedworkshops.Allinstructionsdetailedshouldbecarefullyobservedandspecialequipmentindicated

shouldbeusedifnecessary.

Everyonewhocarriesoutserviceoperationsdescribedwithoutcarefullyobservingtheseprescriptionswillbedirectly

responsibleofderivingdamages.

Shimming

Ateachadjustment,selectadjustingshims,measurethemindividuallyusingamicrometerandthensumuprecorded

values.Donotrelyonmeasuringthewholeshimmingset,whichmaybeincorrect,oronratedvalueindicatedfor

eachshim.

Rotatingshaftseals

Tocorrectlyinstallrotatingshaftseals,observethefollowinginstructions:

•Letthesealsoakintothesameoilasitwillsealforatleasthalfanhourbeforemounting.

•Thoroughlycleantheshaftandensurethattheshaftworkingsurfaceisnotdamaged.

•Placethesealingliptowardstheuid.Incaseofahydrodynamiclip,considertheshaftrotationdirectionandorient

groovesinorderthattheydeviatetheuidtowardstheinnersideoftheseal.

•Coatthesealinglipwithathinlayeroflubricant(oilratherthangrease)andllwithgreasethegapbetweenthe

sealinglipandthedustlipofdoublelipseals.

•Insertthesealintoitsseatandpressitdownusingaatpunch.Donotapthesealwithahammeroradrift.

•T akecaretoinsertthesealperpendicularlytoitsseatwhileyouarepressingit.Oncethesealissettled,ensure

thatitcontactsthethrustelementifrequired.

•T opreventdamagingthesealinglipagainsttheshaft,placeasuitableprotectionduringinstallation.

O-rings

LubricatetheO-ringsbeforeinsertingthemintotheirseats.ThiswillpreventtheO-ringsfromrollingoverandtwine

duringmountingwhichwilljeopardisesealing.

Sealers

Applyoneofthefollowingsealers:RTVSILMATE,RHODORSILCAF1,orLOCTITE®PIASTICGASKEToverthemating

surfacesmarkedwithanX.

Beforeapplyingthesealer,preparethesurfaceasfollows:

•Removepossiblescalesusingametalbrush.

•Thoroughlydegreasethesurfacesusingoneofthefollowingcleaningagent:trichlorethylene,petrolorawaterand

sodasolution.

Bearings

Itisadvisabletoheatthebearingsto80–90°C(176–194°F)beforemountingthemontheirshaftsandcoolthem

downbeforeinsertingthemintotheirseatswithexternaltapping.

Rollpins

Whenttingstraightrollpins,ensurethatthepinnotchisorientedinthedirectionoftheefforttostressthepin.Coil

rollpinscanbeinstalledinanyposition.

4819461727/09/2017

INTRODUCTION

Notesforspareparts

UseexclusivelygenuineNEWHOLLANDspareparts.

Onlygenuinepartsguaranteesamequality,life,safetyasoriginalcomponentsastheyarethesameasmountedin

production.

OnlytheNEWHOLLANDgenuinesparepartscanofferthisguarantee.

Allsparepartsordersshouldbecompletewiththefollowingdata:

•Tractormodel(commercialname)andframenumber.

•Enginetypeandnumber.

•Partnumberoftheorderedpart,whichcanbefoundonthe“Microches”orthe“Sparepartscatalogue”,whichis

thebasefororderprocessing.

Notesforequipment

EquipmentwhichNEWHOLLANDproposesandshowsinthismanualareasfollows:

•StudiedanddesignedexpresslyforuseonNEWHOLLANDtractors.

•Necessarytomakeareliablerepair.

•Accuratelybuiltandstrictlytestedtoofferefcientandlong-lastingworkingmeans.

Wealsoremindtherepairpersonnelthathavingtheseequipmentmeans:

•Workinoptimaltechnicalconditions.

•Obtainbestresults.

•Savetimeandeffort.

•Workmoresafely.

Notices

Wearlimitsindicatedforsomedetailsshouldbeintendedasadvised,butnotbindingvalues.Thewords“front”,“rear”,

“righthand”,and“lefthand”referredtothedifferentpartsshouldbeintendedasseenfromtheoperator’sseatoriented

tothenormalsenseofmovementofthetractor.

Howtomovethetractorwiththebatteryremoved

Cablesfromtheexternalpowersupplyshouldbeconnectedexclusivelytotherespectiveterminalsofthetractor

positiveandnegativecablesusingpliersingoodconditionwhichallowproperandsteadycontact.

Disconnectallservices(lights,wind-shieldwipers,etc.)beforestartingthetractor

Ifitisnecessarytocheckthetractorelectricalsystem,checkitonlywiththepowersupplyconnected.Atcheckend,

disconnectallservicesandswitchthepowersupplyOffbeforedisconnectingthecables.

4819461727/09/2017

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