Newall DP8 Bedienungsanleitung

DP8 Digital Readout Display

NEWALL MEASUREMENT SYSTEMS LTD

Contents

Newall Measurement Systems

ONTENTS

1.0 Introduction

1.1 EMC and Low Voltage Compliance

1.2 Technical Specifications

2.0 Installation

2.1 Mounting

2.2 Power Supply

2.3 Connections

2.4 Switching On

3.0 User Instructions

3.1 Options

3.2 Using the Keypad

4.0 Set-Up

4.1 Set-Up Introduction

4.2 Set-Up Defaults

4.3 Set-Up Menu

5.0 Standard Functions

5.1 Absolute/Incremental

5.1.1 Using Incremental

5.1.2 Using Absolute

5.1.3 Establishing a datum

5.2 Centre Find

5.3 Digifind (Ref)

5.3.1 Using a machine marker or

workpiece marker

5.3.2 Find Absolute Zero

5.4 Sub Datums (SDM)

5.4.1 Method 1 (Teach mode)

5.4.2 Method 2 (Manual Mode)

5.4.3 Job Number

5.4.4 Editing Sub Datums and Job Number

5.5 Inch/mm

5.6 Datahold (Display Off)

5.7 Zero Approach

6.0 Mill Functions

6.1 Arc

6.2 PCD (Bolt Hole Circle)

6.3 Line Hole

6.4 Polar Co-ordinates

7.0 Lathe Functions

7.1 Tool Offsets

7.2 Taper

7.3 Summing

7.4 Vectoring

8.0 Auxiliary Output Option

8.1 Position Pulse Output

8.2 Remote Zero and Enter Inputs

9.0 Troubleshooting

10.0 Cleaning

CONTENTS

Introduction

Newall Measurement Systems 2

1.0 INTRODUCTION

The DP8 Digital Readout conforms to the relevant European standards for electromagnetic compatibility and

low voltage directive as detailed below.

BS EN 50081-2: Electromagnetic compatibility.

Generic Emission Standard - Industrial Environment

BS EN 50082-2: Electromagnetic compatibility.

Generic Immunity Standard - Industrial Environment.

BS EN 61010-1: Safety requirements for electrical equipment for

measurement, control and laboratory use.

Construction: Two part system - display/keyboard separate from DSU/Inputs

Dimension Display/Keyboard DSU

Height: 170mm (6.7in) 130mm (5.1in)

Width: 295mm (11.6in) 185mm (7.3in)

Depth: 30mm (1.2in) 60mm (2.4in)

Weight: 2.1kg (4.6lbs) 1.7kg (3.7lbs)

Operating Voltage: 115 or 230V (switch selection)

Supply Voltage Fluctuation: Not to exceed +/-15% of the operating voltage

Supply Frequency: 50 to 60 Hz

Maximum Power Consumption: 26VA

Operating Temperature: 0 to 45°C (32°F to 113°F)

Storage Temperature: -20 to 60°C (-4°F to 140°F)

Inputs: Dependant on model, two or three Spherosyn/Microsyn transducers

Resolution:

Spherosyn/Microsyn 10 5µm (0.0002in) / 10µm (0.0005in) / 20µm (0.001in) / 50µm (0.002in)

Microsyn 5 1µm (0.00005in) / 2µm(0.0001in) / 5µm (0.0002in) / 10µm (0.0005in)

Environmental Conditions: Indoor Use, IP20 (IEC 529)

Relative humidity - maximum 80% for temperatures up to 31°C (87.8°F),

decreasing linearly to 33% at 45°C (113°F).

Transient overvoltage according to INSTALLATION CATEGORY II of IEC664

POLLUTION DEGREE 2 in accordance with IEC664

NEWALL MEASUREMENT SYSTEMS LIMITED RESERVES THE RIGHT TO CHANGE SPECIFICATION

WITHOUT NOTICE

Certificate No FM36096

1.1 EMC and Low Voltage Compliance

1.2 Technical Specifications

Installation

Newall Measurement Systems

2.0 INSTALLATION

Select the location of the DP8 with due regard of safety and ease of operation. Keep it clear of moving parts

and coolant spray. Ensure that the natural ventilation around the digital sending unit (DSU) is not restricted.

To ensure correct operation of the DP8, it is recommended that the digital sending unit (DSU) is grounded to

the machine from the equipotential terminal. A ground strap is provided in the fitting kit. The strap should be

cut to a suitable length once the DSU had been fixed to the machine. A terminal is provided for crimping to

the ground strap. This operation should be conducted by a suitably qualified engineer. The machine must

also be grounded to a good earth point.

The DP8 can be mounted in two basic ways as shown in Figure 2.1

ack view)

Figure 2.1 - Mounting Procedures

2.1.1 Display and digital sending unit (DSU) mounted separately (Figure 2.1a)

The keypad/display unit incorporates an M10 tapped hole in the rear of the unit. The M10 hole can be used

to mount the display in any of the standard methods as shown in Figure 2.2. The M10 stud mount is

provided as standard. The swivel mount assembly (Part No. 294-37740), the DP8 mounting arm (Part No

294-40050) and the DSU mounting assembly (Part No 600-65590) are all optional items as detailed on the

price list.

(a) Mounting DSU separately (b) Mounting DSU with display

2.1 Mounting

Installation

Newall Measurement Systems 4

INSTALLATION

The DSU is normally mounted on a vertical face on the rear of the machine. The DSU facilitates the fixing in

2, 3 or 4 point location. For metric applications drill and tap an M6 hole and locate the DSU by inserting one

of the M6 bolts provided. Ensure the DSU is level, mark the next location and drill and tap the second hole.

Repeat this process for the required number of fixing locations. For those customers requiring imperial

(Inch) fittings, repeat the above process substituting 1/4 inch UNC tapped hole and bolts.

Note: The fitting kit includes both the metric and imperial fittings. The metric fittings are zinc

coated whereas the imperial fittings are black

The DSU is connected to the keypad/display via a 3.5 metre 9 pin “D” type cable. The cable can only be

connected in one direction. Once connected, secure the cable at both ends using the slotted locking

screws.

Please note, as shown in Figure 2.1, the transducer and mains leads should be positioned underneath the

DSU to avoid any ingress of coolant.

2.1.2 Display and data sending unit (DSU) mounted together (Figure 2.1b)

An optional bracket (Part No 600-65590) is available to facilitate the mounting of the DSU directly to the

keypad/display. This assembly can be mounted using the standard M10 stud, the swivel mount assembly

(Part No 294-37740), the DP8 mounting arm (Part No 294-40050) . The last three items are optional and are

detailed on the price list.

The DSU is mounted to the optional bracket by four M6 bolts. These bolts are provided with the bracket

assembly.

The bracket kit includes a 300mm 9 pin “D” type cable. This cable is to be used to connect the DSU to the

keypad/display. The 3.5 metre cable is not needed in this configuration. The cable can only be connected in

one direction. Once the sockets are located in the DSU and the keypad/display secure the slotted locking

screws.

Figure 2.2 - M10, Swivel Mount and Arm .

Installation

Newall Measurement Systems

INSTALLATION

BEFORE CONNECTING THE ELECTRICAL SUPPLY TO THE DIGITAL SENDING UNIT (DSU), CHECK

THAT THE VOLTAGE SELECTOR SWITCH IS CORRECTLY SET. Figure 2.3 shows the position of this

switch.

The mains supply is connected through a detachable supply cord. The counter is supplied with a cord with a

right-angle connector. If another supply cord is used, it must have fitted a IEC320, 10A, EARTHED mains

connector with a cord rated for at least 10A.

The PROTECTIVE EARTH CIRCUIT of the mains supply MUST BE CONNECTED to the protective earth

terminal of the DSU through the supply cord.

The supply cord should be secured with cable ties to ensure that it cannot drop into a hazardous position,

ie. the floor or coolant tray, when disconnected from the DSU.

The supply cord must be routed away from moving parts, swarf, coolant or sources of heat.

If a mains plug is not already fitted to the supply cord or is of the wrong type, then a suitable EARTHED plug

should be used which complies with the relevant specifications for plugs and socket-outlets.

The mains supply fuse is a 20x5mm, type T0.5A, 250V. It is not to be replaced by the operator. If the fuse

blows it is a possible indication of some significant problem with the power source. Check the supply and

wiring carefully. If the fuse is replaced, the DSU must first be disconnected from the supply by the removal

of the IEC socket from the inlet. This connector is the primary disconnect device for the equipment and must

be accessible at all times. Do not position the equipment so that it is difficult to operate the disconnect

device.

NOTE: If the equipment is used in a manner not specified by the manufacturer, the protection

provided by the equipment may be impaired.

Figure 2.3 - Connection diagram for the Digital Sending Unit (DSU)

2.2 Power Supply

Equipotential terminal for grounding the DSU to the machine. Refer to section 2.1.

Caution. Refer to section 2.2 before connection to the mains supply.

Installation

Newall Measurement Systems 6

The mains supply switch for the DP8 is mounted on the side of the DSU as shown in Figure 2.3.

When you switch on the DP8, the unit will automatically go through a brief self diagnostic routine.

During this routine, the name DP8 will be shown, then the software version number will be displayed and all

segments of the displays will be lit.

After this routine, the unit will display measurements and is ready for use.

The DP8 can be switched off via the mains switch on the DSU. Alternatively, the keypad/display can be

switched off by pressing the key. Please note that the DSU remains under power when the

key is pressed.

Figure 2.3 shows the connection sockets on the DSU. The DP8 is designed for use with Newall’s Spherosyn

and Microsyn transducers only. The transducers are connected to the DSU with Bleecon type connectors.

These connectors have a sliding sleeve that locks the connectors to their sockets.

Switch off the DSU before connecting or disconnecting the transducers. To fit the connectors into the

appropriate socket on the DSU, first align the connector and then push firmly in place. You should hear a

click confirming that the locking sleeve has engaged. To remove the connector, pull back on the connector

sleeve to disengage the locking mechanism.

The transducers and the display/keyboard are connected to the DSU at a separated extra low voltage

(SELV) level. Any additional interconnections must also be at SELV level.

CONVENTIONS USED IN THIS MANUAL

The direction of travel of an axis refers to the travel of the tool relative to the workpiece.

Keys on the keypad are signified in bold print, such as [ ENT ] for the enter key.

2.3 Transducer Connection

2.4 Switching On

User Instructions

Newall Measurement Systems

Standard Keys Purpose

3.0 USER INSTRUCTIONS

The DP8 is available in three models, the DP8 Mill, DP8 Lathe and the DP8 EDM. Each DP8 model is avail-

able with an optional auxiliary port. The auxiliary port is used for (i) a remote zero pendant (part number 600-

17690) and (ii) for positional output data

The keys are used as follows

Models 2 Axes 3 Axes Additional Features

DP8 Mill 33

Bolt Hole Circle (PCD) and Bolt Hole Arc mode,

Line Hole (max 999 holes), Arc contouring, Polar co-ordinates, Sub-

Datums

DP8 Lathe 33Tool Offsets,99 , Taper calculations, Internal summing,Vectoring, Sub-

Datums

On/Off (Display only, not DSU)

Select axis to enter dimension (preset)

Set the current position for the axis to zero (reset)

Clear entry values in preset mode

Enter key to confirm data entry

Switches between absolute and incremental readings

(LED indicates choice of mode)

Centre find function

Select the Digifind function

Switches between inch and millimetre display

(LED indicates choice of mode)

Numeric keypad for data entry

Selecting the required Sub-Datum number

Setting the selected Sub-Datum to zero

Insert / Delete

Scroll Previous / Scroll Next

X Y Z Z

XoYoZoZo

abs

inc

ent

ref

1 2 3 45

6 7 89 0

sdm

zero

del.

ins.

3.2 Using the keypad

3.1 Options

User Instructions

Newall Measurement Systems 8

Mill Option Keys Purpose

For using the Pitch Circle Diameter (PCD) function

For using the Line Hole function

For using the ARC function

For selecting between Cartesian (x,y,z) and Polar (Length+Angle)

co-ordinates

Lathe Option Keys Purpose

For Taper calculations

For using Tool Off-Sets

Setting Tool Off-Sets

Summing function, vectoring function

set

1+1

DP8 Mill 2 Axes DP8 Mill 3 Axes

DP8 Lathe 2 Axes DP8 Lathe 3 Axes

Set-Up

Newall Measurement Systems

abs

inc

4.0 SET-UP

The DP8 digital readout display is equipped with a Set-Up Routine. The routine enables the operator to

change factory settings in order to increase efficiency and productivity. If the factory defaults are suitable,

select the NORMAL option at the end of the Routine to restore the factory defaults.

Generally, the entire Set-Up Routine is performed only one time. Changing some parameters in Set-Up may

alter datums, SDMs, tool compensations and Digifind.

DO NOT RUN SET-UP IF YOU ARE NOT PREPARED TO LOSE THIS DATA.

Set-Up is enabled while the unit is running its initial self-test, just after powering on. Press the [ ON/OFF ] on

the face of the display as the self-test is running.

The Set-Up procedure makes use of a menu system. The main menu consists of a list of options that can be

customised for your use (See Table 1). You simply press the [ <<]and [ >>]keys to scroll through this list

until you reach the option you wish to change. To change the option when selected, press [ ENT].

To exit the Set-Up routine scroll through to the quit option and press [ENT ].

If the keypad/display has been switched off by pressing the [ ON/OFF ] key rather than switching off at the

mains, it is possible to enter the Set-Up routine by pressing the [ ABS/INC ] key followed by the [ ON/OFF ]

key.

ON/OFF key

ABS/INC key

ON/OFF key This is required to complete the proper sequence as described in text

above

4.1 Set-Up Introduction

Inhaltsverzeichnis

Andere Newall Monitor Handbücher

Newall

Newall DP900 Bedienungsanleitung

Beliebte Monitor Handbücher anderer Marken

Linear Acoustic

Linear Acoustic LQ-1000 Bedienungsanleitung

AOC

AOC I2579V Bedienungsanleitung

Gateway

Gateway FPD1520 Bedienungsanleitung

Furuno

Furuno Mu 120c Bedienungsanleitung

Asus

Asus VB171D - 17" LCD Monitor Bedienungsanleitung

Dell

Dell S2230MX Gebrauchsanweisung

Philips

Philips 107C64 Bedienungsanleitung

Dell

Dell S2409WFP Bedienungsanleitung

EverFocus

EverFocus EN-7517E Bedienungsanleitung

Panasonic

Panasonic TH152UX1 - 152" PLASMA TV Bedienungsanleitung

Dell

Dell Precision 7680 Bedienungsanleitung

LG 50PM1M - - 50" Plasma Panel Bedienungsanleitung

Bosch

Bosch DDU 9 Bedienungsanleitung

Acer

Acer A231HL Bedienungsanleitung

Philips

Philips 86BDL4152T Bedienungsanleitung

NEC

NEC AccuSync LCD5V Bedienungsanleitung

Emay

Emay SleepO2 Bedienungsanleitung

IBM

IBM 6360 Montageanleitung