Newport ACWS Series Bedienungsanleitung

ACWS Series Air Compressor

User’s Manual

Warranty

Newport Corporation warrants that this product will be free from defects in

material and workmanship and will comply with Newport’s published

specifications at the time of sale for a period of one year from date of

shipment. If found to be defective during the warranty period, the product

will either be repaired or replaced at Newport's option.

To exercise this warranty, write or call your local Newport office or

representative, or contact Newport headquarters in Irvine, California. You

will be given prompt assistance and return instructions. Send the product,

freight prepaid, to the indicated service facility. Repairs will be made and the

instrument returned freight prepaid. Repaired products are warranted for the

remainder of the original warranty period or 90 days, whichever first occurs.

Limitation of Warranty

The above warranties do not apply to products which have been repaired or

modified without Newport’s written approval, or products subjected to

unusual physical, thermal or electrical stress, improper installation, misuse,

abuse, accident or negligence in use, storage, transportation or handling. This

warranty also does not apply to fuses, batteries, or damage from battery

leakage.

This warranty is in lieu of all other warranties, expressed or implied,

including any implied warranty of merchantability or fitness for a particular

use. Newport Corporation shall not be liable for any indirect, special, or

consequential damages resulting from the purchase or use of its products.

First printing 2016

this manual may be reproduced or copied without the prior written approval

of Newport Corporation.

This manual has been provided for information only and product

specifications are subject to change without notice. Any change will be

reflected in future printings.

Newport Corporation

1791 Deere Avenue

Irvine, CA, 92606 USA

Part No. 90080320 Rev. A

iii

Table of Contents

Warranty................................................................................................. ii

Table of Contents..................................................................................iii

List of Figures.........................................................................................v

1Safety Precautions 6

1.1 Safety Information.........................................................................6

1.2 General Warnings..........................................................................6

1.3 Air Compressor Safety Warnings..................................................7

2Installation 8

2.1 Unpacking and Inspection.............................................................8

2.2 Parts List........................................................................................8

2.3 Storage...........................................................................................8

2.4 Preparation for Use........................................................................8

2.4.1 Work area set up................................................................9

2.4.2 Initial air compressor set up ..............................................9

2.5 Operation.....................................................................................11

2.5.1 Turn on/off air compressor..............................................11

2.5.2 Adjusting the outlet pressure...........................................11

2.5.3 Air compressor operations...............................................11

3Maintenance 12

3.1 Maintenance Schedule.................................................................12

3.2 Maintenance Instructions.............................................................13

3.2.1 Checking oil level............................................................13

3.2.2 Draining air tank condensate...........................................13

3.2.3 Draining the air outlet filter.............................................13

3.2.4 Checking the pressure relief valve ..................................14

4Troubleshooting 15

4.1 Troubleshooting Guide................................................................15

Section 5 –Factory Service 17

4.2 Obtaining Factory Service...........................................................17

5Service Form 18

List of Figures

Figure 1 Remove rubber plug and install air intake filter ............................. 9

Figure 2 Remove rubber plug on the oil pipe.............................................. 10

Figure 3 Add oil and check oil level ........................................................... 10

Figure 4 ACWS Parts.................................................................................. 11

Figure 5 Outlet filter bottom knob .............................................................. 13

1Safety Precautions

1.1 Safety Information

The following are definitions of the Warnings, Cautions and Notes that are

used throughout this manual to call your attention to important information

regarding your safety, the safety and preservation of your equipment or an

important tip.

WARNING

Warning is used to indicate dangers that could result in personal

injury.

CAUTION

Caution is used to indicate situations that may result in damage

to components of your air compressors.

1.2 General Warnings

Observe these general warnings when operating or servicing this equipment:

Read the operating instructions and recommendations before using the

compressor.

Make sure the compressor is kept upright at all times.

Heed all warnings on the unit and in the operating instructions.

Do not use the compressor if the switch does not turn it on and off. Any

compressor that cannot be controlled with the switch is dangerous and must

be repaired.

Disconnect power before cleaning and servicing the equipment. Do not

use liquid or aerosol cleaners; use only a damp lint-free cloth.

Lockout all electrical power sources before servicing the equipment.

To avoid explosion, do not operate this equipment in an explosive

atmosphere.

1.3 Air Compressor Safety Warnings

Observe these safety warnings when operating the air compressor:

Do not operate compressor with any damaged hose(s) or after the compressor or

attachments have been dropped or damaged.

The pressure relief valve is calibrated and sealed by the manufacturer. Do not

tamper with it or change the setting.

Risk of bursting - Do not adjust regulator higher than maximum stated pressure of

attachment.

Risk of injury - Do not direct air stream at people or animals.

To reduce the risk of electric shock, do not expose to rain. Store indoors.

Do not use to supply breathing air.

Drain Tank monthly after use. Internal rust causes tank failure and explosion. It

may be necessary to do more often when operated in high humidity.

Add correct amount of compressor oil. Operating with low or no oil causes

permanent damage and voids warranty.

Compressor head gets hot during operation. Do not touch it or allow children

nearby during or immediately following operation.

The use of accessories or attachments not recommended by the manufacturer may

result in a risk of injury to person.

Industrial applications must follow OSHA guidelines.

WARNING

Save these instructions and always read instructions before

operations.

2 Installation

2.1 Unpacking and Inspection

Unpack the air compressor unit and all of the hardware. Inspect all of the

parts for shipping damage. Inform Newport Corporation and shipping

company immediately for any visible damages to the parts.

WARNING

You are urged to save the packaging material in case you need

to ship your equipment in the future. Also, do not dispose of the

shipping restraints. They are reusable and needed for the

integrity of the system during shipment.

2.2 Parts List

Parts included with the ACWS compressor:

Compressor unit (with air intake filter)

Oil bottle

Instruction manual

Product certificate

2.3 Storage

Store the air compressor properly before and after use.

CAUTION

Packed compressors must be stored in a dry, well ventilated,

dust free area, with an ambient temperature between -10 to 40 °C

maximum.

2.4 Preparation for Use

Read and understand the safety instructions before using Newport ACWS

Series air compressor.

2.4.1 Work area set up

Designate a work area that is clean and dry, with a cool

ambient temperature (up to 34 °C).

Locate the compressor on a flat level surface to ensure proper

pump lubrication and to prevent damage to the unit. Keep

12’’ of space around the unit to allow air circulation.

Intake air must be free from dirt, coarse solids, abrasive

particles and gaseous impurities.

Route the power cord properly to prevent tripping or exposing

the power cord to possible damage.

CAUTION

Be careful about high heat or high humidity conditions as you

will need to replace the filter and oil much more frequently.

2.4.2 Initial air compressor set up

WARNING

The compressor is shipped without oil. Please add oil before

use. Running the air compressor with the incorrect amount of oil

will cause damage to the unit and void the warranty. To prevent

damage, do not use with overfilled or low oil.

1) Remove the rubber plug on the air intake pipe and put on the air

intake filter included with the compressor.

Figure 1 Remove rubber plug and install air intake filter

2) Remove the rubber plug on the oil pipe.

Figure 2 Remove rubber plug on the oil pipe

3) Carefully cut the tip of the funnel cap included with the air

compressor, remove the round cap from the bottle of oil included

and put the funnel cap on securely.

4) Carefully add oil to the oil pipe. Add around 500 ml oil and check

the oil sight glass on the other side of the air compressor.

Figure 3 Add oil and check oil level

5) Fill the tank with oil until the level is aligned with the red OIL

mark on the sign next to the sight glass.

6) Refit the rubber plug to the oil pipe to cover the port opening.

7) Refit the air intake filter if removed while filling with oil

WARNING

To prevent serious injury from burns, do not add or change the

oil while the compressor is in operation.

CAUTION

Use ROLOIL-SINCOM/32E oil with ACWS compressors. Using

other types of oil will void the warranty and likely damage the

unit.

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