nilan CTS602I HMI Montage- und Wartungsanleitung
INSTALLATION & SERVICE INSTRUCTIONS
CTS602i HMI BY NILAN
Version 3.10- 19.01.2024
MB64_VPM_600-3200_ GB
VPM 600-3200
2
Table of contents
Safety
Power supply ................................................................................................................................................................................................... 4
Pressure-bearing equipment ....................................................................................................................................................................... 4
Disposal.................................................................................................................................................................................................................. 4
Heat pump........................................................................................................................................................................................................ 4
General information
Introduction........................................................................................................................................................................................................... 5
General information prior to installation ................................................................................................................................................... 5
Disclaimer......................................................................................................................................................................................................... 5
Symbols explained.......................................................................................................................................................................................... 5
Application of instruction manual ............................................................................................................................................................... 5
Data plate......................................................................................................................................................................................................... 6
Warnings and regulations................................................................................................................................................................................... 6
Inappropriate use ........................................................................................................................................................................................... 6
No duct connection......................................................................................................................................................................................... 6
Opening the unit.............................................................................................................................................................................................. 6
Unit in standby mode ..................................................................................................................................................................................... 6
Unit type ................................................................................................................................................................................................................ 7
Product description........................................................................................................................................................................................ 7
Dimensional drawing for VPM 600.............................................................................................................................................................. 9
Dimensional drawing for VPM 700-800-1000........................................................................................................................................10
Dimensional drawing for VPM 1200-1500 ..............................................................................................................................................11
Dimensional drawing for VPM 2200..........................................................................................................................................................12
Dimensional drawing for VPM 3200..........................................................................................................................................................13
Placing of vibration absorbers ...................................................................................................................................................................14
Functional diagram VPM 600-3200..........................................................................................................................................................15
Accessories .........................................................................................................................................................................................................16
CO2-sensor.....................................................................................................................................................................................................16
Electrical after-heating element - integral..............................................................................................................................................16
Pressure-controlled filter alarm................................................................................................................................................................16
Humidity sensor............................................................................................................................................................................................16
Handle with cylinder lock ............................................................................................................................................................................16
Pressure control ...........................................................................................................................................................................................16
Water after-heating element - integral....................................................................................................................................................16
Water trap with ball ......................................................................................................................................................................................17
Heating cable.................................................................................................................................................................................................17
Internal heating cable inside the condensate drain................................................................................................................................17
Vibration absorbers .....................................................................................................................................................................................17
Variable compressor....................................................................................................................................................................................17
Installation
Handling...............................................................................................................................................................................................................18
Unwrapping....................................................................................................................................................................................................18
Transport after unwrapping .......................................................................................................................................................................18
Installation...........................................................................................................................................................................................................19
Positioning the unit.......................................................................................................................................................................................19
Positioning and installation of unit ............................................................................................................................................................20
Outdoor installation .....................................................................................................................................................................................24
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Electrical installation
Electrical connections .......................................................................................................................................................................................25
Safety .............................................................................................................................................................................................................25
Connection overview ...................................................................................................................................................................................25
Power supply .................................................................................................................................................................................................26
Unit ..................................................................................................................................................................................................................26
Control panel.......................................................................................................................................................................................................27
CTS602i HMI Touch.......................................................................................................................................................................................27
Wall bracket ...................................................................................................................................................................................................27
Electrical connection accessories ...................................................................................................................................................................28
Electrical after-heating element ...............................................................................................................................................................28
Water after-heating element .....................................................................................................................................................................29
Plumbing installation
Condensate drain...............................................................................................................................................................................................30
Important information.................................................................................................................................................................................30
Connection of water trap ............................................................................................................................................................................30
Plumbing connections - accessories...............................................................................................................................................................31
Connection of water trap with ball ............................................................................................................................................................31
Water after-heating element .....................................................................................................................................................................32
Performance data for integral water after-heating elements ............................................................................................................33
Ventilation installation
Duct system ........................................................................................................................................................................................................36
Legislation......................................................................................................................................................................................................36
Duct connections ..........................................................................................................................................................................................36
Balancing .............................................................................................................................................................................................................36
Important information.................................................................................................................................................................................36
Performance curves for SEL value assessment...........................................................................................................................................37
VPM 600 .........................................................................................................................................................................................................37
VPM 700 .........................................................................................................................................................................................................37
VPM 800-1000..............................................................................................................................................................................................38
VPM 1200.......................................................................................................................................................................................................38
VPM 1500.......................................................................................................................................................................................................39
VPM 2200.......................................................................................................................................................................................................39
VPM 3200.......................................................................................................................................................................................................40
Service and maintenance
Important information.................................................................................................................................................................................41
Service .................................................................................................................................................................................................................41
Maintenance schedule.................................................................................................................................................................................41
Filter replacement .......................................................................................................................................................................................42
Cleaning ...............................................................................................................................................................................................................42
Cleaning the unit ...........................................................................................................................................................................................42
Ordering spare parts
Filters VPM 600.............................................................................................................................................................................................43
Filters VPM 700-800-1000.........................................................................................................................................................................43
Filters VPM 1200-1500...............................................................................................................................................................................43
Filters VPM 2200 ..........................................................................................................................................................................................43
Filters VPM 3200 ..........................................................................................................................................................................................43
4
Safety
Power supply
Pressure-bearing equipment
Disposal
Heat pump
Power supply
CAUTION
Always disconnect the power supply to the unit if an error occurs that cannot be rectified via the control panel.
CAUTION
If an error occurs on electrically conductive parts of the unit, always contact an authorised electrician to rectify
the error.
CAUTION
Always disconnect the power to supply to the unit before opening the unit doors, for instance for installation,
inspection, cleaning and filter change.
Pressure-bearing equipment
WARNING
Exercise great caution when handling cooling circuit components. They have a pressure of up to 50 bar and, if
damaged, they can cause personal injury.
Heat pump
When disposing of units with heat pumps, it is important to contact the local authorities for information about
the correct disposal procedure. The heat pumps contain the refrigerant R134a, which is harmful to the environ-
ment if not handled correctly.
5
General information
Introduction
General information prior to installation
Disclaimer
Symbols explained
Application of instruction manual
General information prior to installation
The following documents will be supplied with the unit:
•
Installation and service instructions
•
Software instructions
•
Wiring diagram
The instructions can be downloaded from:
www.nilan.dk.
If you have questions regarding installation and operation of the unit after having read the instructions, please contact your
nearest Nilan dealer. A list of Nilan dealers is available on:
www.nilan.dk
ATTENTION
In order to avoid discolouration of the metal sheets, remove the protective foil packaging from the unit immedi-
ately after delivery. Discolouration is caused by a chemical reaction triggered by condensation between the foil
and the galvanized sheets. Then, if necessary, cover the unit with tarpaulin to protect it.
The unit is delivered from the factory, tested and ready for operation.
Disclaimer
In order to achieve correct operation of the unit and to ensure the safety of persons and equipment, the instructions must be
followed. Nilan A/S disclaims all responsibility for damages resulting from usage of the unit and/or accessories conflicting with
the directions and instructions of this manual.
Symbols explained
WARNING
Violation of instructions marked with a warning symbol could be hazardous to life.
ATTENTION
Violation of instructions marked ATTENTION could pose risk of personal injury or damage to equipment.
Application of instruction manual
This instruction manual applies to Nilan’s ventilation and heat recovery unit, hereafter referred to as unit. Information on
accessories that are included and other additional equipment can be found in the Accessories section.
6
Data plate
Warnings and regulations
Inappropriate use
No duct connection
Opening the unit
Unit in standby mode
Data plate
Nilan’s data plate is located on the inside of the electrical
cabinet, which is mounted on the unit. The data plate holds the
following information:
1.
Unit type
2.
Order no.
3.
Serial no.
Note!
When contacting Nilan A/S with questions regarding a product, please be ready to quote the unit type, order no. and serial no.
This information will enable the service department to identify any relevant information about your unit. The service depart-
ment will then be able to provide you with information and to answer questions about the unit, its parts and the software used.
1
2
3
Inappropriate use
WARNING
The unit must not be used for extraction of shavings or in areas with a risk of explosive gases.
No duct connection
ATTENTION
If one or more of the spouts are not connected to a duct, a protective net with a mesh width of max 20 mm must
be fitted on this/these.
Opening the unit
WARNING
Do not open the service doors until the power supply has been disconnected on the safety switch and the fans
have stopped.
In accordance with EN 1886, for safety reasons you should only be able to open the service doors by means of a
tool. For this purpose, please use the supplied “key”. Alternatively, you can use a large screwdriver.
Unit in standby mode
ATTENTION
When a ventilation unit is not in operation, humidity from the rooms may penetrate into the ducts and create
condensation. Condensate water may leak from the valves and cause damage to furniture and floors.
Condensation may also form inside the unit, which can damage its electronics and fans.
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Unit type
Product description
Unit type
Product description
The VPM 600-3200 series is a ventilation and heat recovery unit with cooling and heating functions developed especially for
commercial constructions with an air exchange requirement of up to 32,000 m3per hour.
A VPM unit removes the “used”, humid air from the building and supplies new, “fresh” air in turn. The energy in the extract air is
recovered and transferred to the supply air via a unique combination of active (heat pump) and passive (heat pipe) heat recovery.
The high efficiency of the VPM series is due to this unique design, which combines the best of two technologies. This improves
efficiency so much that it comes close to 100 %. This means that the need for heat supply during the cold winter months is reduced
to a minimum, and significant savings are achieved on the building’s energy consumption and a reduction in CO
2emissions. During
summer the process is reversed and the supply air is cooled.
It is possible to add a heat exchanger to the refrigeration circuit. It enables utilisation of excess energy or waste energy created
by the cooling process, for example, for heating domestic hot water.
The unit is modularly designed according to individual wishes and needs, making it an extremely easy-to-install plug-and-play
solution. The unit can be controlled and monitored via our CTS602i control system.
Left-facing version:
7
2
13a
3
6
16
12 15a 8
21
4
1
18 5
15b14
11
20
17
9
13b
19 19 19 19
10
20
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1. Outdoor air duct connection
2. Duct connection supply air
3. Duct connection extract air
4. Duct connection discharge air
5. Outdoor air filter
6. Extract air filter
7. Supply air fan
8. Extract air fan
9. Electrical connections
10. Connection of HMI control panel
11. Automation (inside the electrical cabinet)
12. Valves for refrigerant manometer
13. Pipe for flow/return to water after-heating element (see picture14)
a. flow
b. return
14. After-heating element water/electricity (accessory - see picture 14)
15. Condensers and evaporators (see picture 15)
a. Evaporator/Condenser
b. Condenser/Evaporator
16. Heat pipe / passive heat exchanger (behind the screen - see picture 16)
17. Compressor
18. Frequency converter for compressor (only by VTZ compressor)
19. Lifting eyes
20. Shut-off damper
21. Condensate drain
14. 15. 16.
9
Dimensional drawing for VPM 600
The dimensioned drawing below is for a left-facing version. All measurements are in mm.
3910
1370
750
800285 285
1480
80 ± 15
180 600 600
85
75
285 285
800
75
600600
85
180
950 950
5 5
2000
140330
1050
600
1225
50
Tilluft (indblæsning)
Fraluft (udsugning)
Udeluft
Afkastluft
Supply air (supply)
Extract air (extract) Discharge
Outdoor air
10
Dimensional drawing for VPM 700-800-1000
The dimensioned drawing below is for a left-facing version. All measurements are in mm.
Tilluft (indblæsning)
Fraluft (udsugning)
Udeluft
Afkastluft
Supply air (supply)
Extract air (extract) Discharge
Outdoor air
Andere Handbücher für CTS602I HMI
1
Dieses Handbuch passt für folgende Modelle
7
Inhaltsverzeichnis
Andere nilan Luftaufbereiter Handbücher
