Nilfisk-ALTO NEPTUNE NEPTUNE 1 Bedienungsanleitung

Service Manual

Ver.2.1

NEPTUNE 1

NEPTUNE 2

NEPTUNE 2 SPECIAL

NEPTUNE 1&2_EN_Ver.2.1_45/2014

This service manual contains detailed description of the main repair work on the hot HPW

NEPTUNE 1, NEPTUNE 2 & NEPTUNE 2 Special.

Repair work requires a suitable testing workplace with the necessary water and power supply.

If operating errors are evident, refer the customer to the operating instructions.

A fault in the cleaner can have several causes as described in the section on troubleshooting.

Refer to the illustrated spare parts lists during repairs. They show the assembly position and the

sequence in which the individual components should be assembled.

See ”Service Technical Information” (STI) sheets. They include information on technical

modifications that have been made after this repair manual was printed.

”Service Technical Information” sheets are also valid as a supplement to the spare parts list un-

til publication of a new edition.

Repair manuals and ” Service Technical Information” sheets should be available at the site

where repairs are carried out.

It is not permitted to give them to third parties.

Use original Nilfisk-ALTO spare parts only.

Preface

Wiring diagrams 104-107

Adjustment / Test 99-103

Service / Repair 71-98

Troubleshooting 69-70

Function 55-68

Construction 53-54

Technical data 5-52

Safety instructions 4

Safety instructions

NEPTUNE 1&2_EN_Ver.2.1_45/2014

For your own safety

ESD measures

(electrostatic discharge)

Observe valid safety regulations

for electrical equipment. In

particular, observe the following

regulations:

IEC 60335-2-79

EN 60335-2-79

Additionally:

Also see national regulations

Before using the cleaner, always

read the operating instructions

and keep them readily available.

Only allow the high pressure

cleaner to be used by persons

who have been trained in its use

and who have been explicitly aut-

horized to use it.

Repair work should be carried

out by persons instructed in

electrical installations or by

trained electricians only.

Take the following ESD precautions before carrying out any

repairs to the electronics:

 Touch the earth conductor before repairing the cleaner

( to discharge electrostatic charge from your body ).

 Wear wrist band if necassary.

 Use a conductive floor covering or a conductive table cover.

 Never touch the printed circuit board or electronic components

( always hold on to plastic ).

 Transport electronic components in conductive packaging

( e.g. ESD bag ).

Technical data

NEPTUNE 1&2_EN_Ver.2.1_45/2014 5

Parent item no: Description:

107145000 NEPTUNE 1-22 EU 230/50/16A

Service data Unit Value

Model

NEPTUNE 1-22

Item no.

107145000

TECHNICAL DATA

PUMP:

Pump pressure water bar 106

Pressure pump outlet @ Qiec bar

Pressure gun outlet @ Qiec bar 83

Retaining pressure* bar -

Flow. Qiec l/min 8,3

Suction height dry m -

Suction height primed m -

Pump type NA2

Number of pistons 3

Piston type Full Ceramic

Stroke mm 1

Pump oil type Agip Rotra

Pump oil amount l 0,1

ELECTRIC:

Electric data V/ph/Hz/A/kW 230V/1ph/50HZ/12A/2.8KW

Control voltage V 230

Highvoltage (HV) test voltage kV 1,5

HV Insulation resistance MΩ1

Earth circuit resistance Ω0,2

Pump revolutions rpm 2800

Electrical diagram no. 106421562

Technical data

NEPTUNE 1&2_EN_Ver.2.1_45/2014 6

Parent item no: Description:

107145000 NEPTUNE 1-22 EU 230/50/16A

Service data Unit Value

BOILER:

Boiler power input kW 35

CO ppm

Exhaust temp °C 0

Ambient temp. @ Burner values °C 20±10

Fuel tank (Boiler) l 17

Boiler fuel consump.@∆T=45C 2.4

Burner efficiency % 92

Oil nozzle 0,75 60H

Oil nozzle size 0,75

Oil pressure bar 10,5

Fuel type Diesel

UNIT DATA:

Nozzle size, water NT 0400

Max. Inlet temp. (primed) 40

Max. Inlet temp. (suction) 40

Max. Inlet temp. (pressure fed) 40

Gun Type ERGO 2000 STANDARD GUN W/O HOSE SWIVEL

Primary Lance Type FLEXOPOWER PLUS LANCE 990 BEND

Secondary Lance Type None

Hose HP Hose DN6x10 w/swivel, Quick 3/8",155°

Guaranteed sound power 90

Impactfactor calculated 0

Vibration ISO 5349, lance 1 / lance 2 0 / -

Protection Class IPX5

Machine incl. standard acc. 94

Size - Machine alone L x W x H 607x688x1000

Technical data

NEPTUNE 1&2_EN_Ver.2.1_45/2014 7

Parent item no: Description:

107145001 NEPTUNE 1-22 GB 230/50/13A

Service data Unit Value

Model

NEPTUNE 1-22

Item no. 107145001

TECHNICAL DATA

PUMP:

Pump pressure water bar 106

Pressure pump outlet @ Qiec bar

Pressure gun outlet @ Qiec bar 83

Retaining pressure* bar -

Flow. Qiec l/min 8,3

Suction height dry m -

Suction height primed m -

Pump type NA2

Number of pistons 3

Piston type Full Ceramic

Stroke mm 1

Pump oil type Agip Rotra

Pump oil amount l 0,1

ELECTRIC:

Electric data V/ph/Hz/A/kW 230/1ph/50Hz/12A/2.8KW

Control voltage V 230

Highvoltage (HV) test voltage kV 1,5

HV Insulation resistance MΩ1

Earth circuit resistance Ω0,2

Pump revolutions rpm 2800

Electrical diagram no. 106421562

Technical data

NEPTUNE 1&2_EN_Ver.2.1_45/2014 8

Parent item no: Description:

107145001 NEPTUNE 1-22 GB 230/50/13A

Service data Unit Value

BOILER:

Boiler power input kW 35

CO ppm

Exhaust temp °C 0

Ambient temp. @ Burner values °C 20±10

Fuel tank (Boiler) l 17

Boiler fuel consump.@∆T=45C 2.4

Burner efficiency % 92

Oil nozzle 0,75 60H

Oil nozzle size 0,75

Oil pressure bar 10,5

Fuel type Diesel

UNIT DATA:

Nozzle size, water NT 0400

Max. Inlet temp. (primed) 40

Max. Inlet temp. (suction) 40

Max. Inlet temp. (pressure fed) 40

Gun Type ERGO 2000 STANDARD GUN W/O HOSE SWIVEL

Primary Lance Type FLEXOPOWER PLUS LANCE 990 BEND

Secondary Lance Type None

Hose HP Hose DN6x10 w/swivel, Quick 3/8",155°

Guaranteed sound power 90

Impactfactor calculated 0

Vibration ISO 5349, lance 1 / lance 2 0 / -

Protection Class IPX5

Machine incl. standard acc. 94

Size - Machine alone L x W x H 607x688x1000

Technical data

NEPTUNE 1&2_EN_Ver.2.1_45/2014 9

Parent item no: Description:

107145002 GERNI NEPTUNE 2-16 240/1/50/10

Service data Unit Value

Model

GERNI NEPTUNE 2-16

Item no. 107145002

TECHNICAL DATA

PUMP:

Pump pressure water bar 93

Pressure pump outlet @ Qiec bar

Pressure gun outlet @ Qiec bar 84

Retaining pressure* bar -

Flow. Qiec l/min 6,1

Suction height dry m -

Suction height primed m -

Pump type NA2

Number of pistons 3

Piston type Full Ceramic

Stroke mm 1

Pump oil type Agip Rotra

Pump oil amount l 0,2

ELECTRIC:

Electric data V/ph/Hz/A/kW 240V/1ph/50Hz/9,6A/2,2kW

Control voltage V 240

Highvoltage (HV) test voltage kV 1,5

HV Insulation resistance MΩ1

Earth circuit resistance Ω0,2

Pump revolutions rpm 2800

Electrical diagram no. 106421566

Technical data

NEPTUNE 1&2_EN_Ver.2.1_45/2014 10

Parent item no: Description:

107145002 GERNI NEPTUNE 2-16 240/1/50/10

Service data Unit Value

BOILER:

Boiler power input kW 35

CO ppm

Exhaust temp °C 0

Ambient temp. @ Burner values °C 20±10

Fuel tank (Boiler) l 17

Boiler fuel consump.@∆T=45C 1,8

Burner efficiency % 92

Oil nozzle 0,75 60H

Oil nozzle size 0,75

Oil pressure bar 10,5

Fuel type Diesel

UNIT DATA:

Nozzle size, water 25030

Max. Inlet temp. (primed) -

Max. Inlet temp. (suction) -

Max. Inlet temp. (pressure fed) 40

Gun Type ERGO 2000 ST GUN - GERNI W/O HOSE SWIVEL

Primary Lance Type UNIVERSAL PLUS LANCE 1080 BEND - GERNI

Secondary Lance Type None

Hose HP-Hose DN6X10M for swivel quick 3/8"

Guaranteed sound power 91

Impactfactor calculated 1,4

Vibration ISO 5349, lance 1 / lance 2 13,3 / -

Protection Class IPX5

Machine incl. standard acc. 110

Size - Machine alone L x W x H 607x688x1000

Andere Handbücher für NEPTUNE NEPTUNE 1

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Nilfisk-ALTO Schrubber Handbücher

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC 343.2 Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC R 466 Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SR 1101 P Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SPINTEC 343 Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC 8 Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC 234 C Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SC100 Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO FLOORTEC R 670 P Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO Scrubtec 770 L Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO FLOORTEC 560 P Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC 343E Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC R 571 Montage- und Wartungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC 651BCL Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO 571 Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO BR850S Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC 343B Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC R 466 Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SR 1101 B Bedienungsanleitung

Nilfisk-ALTO

Nilfisk-ALTO SCRUBTEC 545B Bedienungsanleitung

Beliebte Schrubber Handbücher anderer Marken

Olympus

Olympus M200H Bedienungsanleitung

Clarke

Clarke BEXT 100H Installations- und Betriebsanleitung

JOHNY VAC

JOHNY VAC JVC70BCT Bedienungsanleitung

RCm

RCm Elan Series Handbuch

Kärcher

Kärcher B 120 W Bedienungsanleitung

Truvox

Truvox Orbis MotorScrubber 20 Bedienungsanleitung

Numatic

Numatic TTB 4045/100 Bedienungsanleitung

U.S. Products

U.S. Products PEX 500-C-TICK Betriebsanleitung

Mclennan

Mclennan C510 Bedienungsanleitung

Tennant

Tennant T20 LPG Bedienungsanleitung

Columbus

Columbus ARA 66 BM 100 Bedienungsanleitung

Numatic

Numatic TTV 678G / 300T Bedienungsanleitung

American-Lincoln

American-Lincoln 505-945 Bedienungsanleitung

Floorpul

Floorpul ruby 48 blt Benutzerhandbuch

Onyx

Onyx RX-34 Bedienungsanleitung

Dustbane

Dustbane Hurricane 400 Bedienungsanleitung

Sana

Sana EUJ-702 Bedienungsanleitung

REMS

REMS Twist Bedienungsanleitung