Nitto Kohki DLV8100 Series Bedienungsanleitung

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SHIRAKAWA NITTO KOHKI Co., Ltd Document No.: QT-D002Page：1 Issued：Jan-2005

  Revised：Sep-2006

Maintenance Manual for DLV8100 series

Page

（1）Connecting and Wiring ....................................................................................................................2

（1）−１ Connect Start Switch............................................................................................................2

（1）−２ Connect Brake Switch..........................................................................................................2

（1）−３ Connect Change Over SwitchBlue..................................................................................2

（2）How to replace motor 3

(2) −１ Disassembly 3

(2) −2 Assembly 3

(3) How to repair mechanical parts.........................................................................................................4

（3）−1Disassembly..........................................................................................................................4

（3）−2Assembly..............................................................................................................................4

（4）Foaming wires..................................................................................................................................5

（5）Adjustment of brake timing..............................................................................................................6

Issued：January2005

Revised： September2006

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SHIRAKAWA NITTO KOHKI Co., Ltd Document No.: QT-D002Page：2 Issued：Jan-2005

  Revised：Sep-2006

（1）Connecting and Wiring

（1）−１ Connect Start Switch

（1）−２ Connect Brake Switch

（1）−３ Connect Change Over SwitchBlue



Brown

Green

Purple

Micro Switch SS-5GL

Orange

Soldering

Black

Micro Switch SS-5GJF

Blue (Motor) Blue (for PCB)

Solder on connecting

wire of motor.

Connecting wire of

motor to be taken out

from frame.

Insert

Attach on frame

handle.

Connect with wire from

PCB. (Soldering required) Tube to be shrunk.

Tubes to be shrunk

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SHIRAKAWA NITTO KOHKI Co., Ltd Document No.: QT-D002Page：3 Issued：Jan-2005

  Revised：Sep-2006

(2) How to replace motor

(2)-1 Disassembly

1）Remove electrostatic charge on

Motor by tester (Mode: DC Voltage) 2）Remove brush cap and take out

brush.

3）Remove assembly spring.

4）Remove assembly spring so that

noise killer might not be broken. 5）Remove rotor assembly by

pushing rotor assembly from

bearing side

(2)-2 Assembly

1）Insert motor.

Yoke having notch shall come to

commutator side.

2）Install bearing. 3）Form assembly spring.

4）Install end cover. 5）Install assembly spring. 6）Install brush and tighten cap.

7）Wind insulation tape.

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SHIRAKAWA NITTO KOHKI Co., Ltd Document No.: QT-D002Page：4 Issued：Jan-2005

  Revised：Sep-2006

（3）How to repair mechanical parts

（3）−1Disassembly

1）Remove Stop Ring on

Holder Clamp. 2）Remove Holder Clamp

and Spring, then fix on jig. 3）Loosen Nose Nut Assy by

spanner. 4）Remove Nose Nut

Assy.

5）Remove Bit Holder Assy. 6）Remove Taper Ring

Assy and Cam Guide. 7）Remove Cam. 8）Remove Gears.

（3）−2Assembly

1) Assembly of gears

1）Put Grease on Gears inside of

Gear Case. 2）Assemble Gears. 3）Insert Gear Assy into Gear Case.

2）Assembly of bit holder

Insert Slide Ring into Bit

Holder. Taper part of Slide

Ring must be bit side of Bit

Holder.

Direction to loosen.

Attach on the upper groove for DLV7100 series

Chamfered side

to be upper side.

Attach on the bottom groove for DLV8100 series.

Bit Holder

Slide Ring

Spacer

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[Confidential document_Removal from your office is prohibited_Copying prohibited]

SHIRAKAWA NITTO KOHKI Co., Ltd Document No.: QT-D002Page：5 Issued：Jan-2005

  Revised：Sep-2006

3) Assembly of mechanical parts

1）Edges of Bit Holder to

be inserted into Cam

Guide, has 2 squared

holes.

2）Tighten Nose Nut Assy

with pushing Bit Holder. 3）Apply adhesive. 4）Tighten with Torque

spanner.

（290kgf）

（4）Foaming wires

Wires must not be jammed with

Pilot Rod D. Noise Killer must not be touched

with Frame. Attach Insulating Plate.

Direction to tighten

Pay attention to

jamming with wires.

All manuals and user guides at all-guides.com

[Confidential document_Removal from your office is prohibited_Copying prohibited]

SHIRAKAWA NITTO KOHKI Co., Ltd Document No.: QT-D002Page：6 Issued：Jan-2005

  Revised：Sep-2006

（5）Adjustment of brake timing

How to Adjust.

1）Hold bolt and loosen Fixing Nut.

2）Adjust the bolt.

3）Tighten Fixing Nut.

Not ON ON

DLV8100 1.0 1.2

DLV7100 0.8 0.9

Verifying

Adjusting

Tighten for

Fixing Nut.

Direction to

tighten.

Position to

adjust bolt.

Set up Screw Driver on Cradle. To spin by pushing

Spanner B: To adjust bolt. Spanner A: To tighten nut.

To verify

Microswitch

ON/OFF by

using Pin

Gauge.

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