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Customer Care Solutions

NPL-3 Series Transceivers

Issue 1 3/03 ãNokia Corporation.

NPL-3 Disassembly and Assembly

Instructions

NPL-3 Company confidential

NPL-3 Disassembly and Assembly Instructions CCS Technical Documentation

Page 2 ãNokia Corporation. Issue 1 3/03

Table of Contents

Page No

Disassembling NPL-3 .................................................................................................... 3

Assembling NPL-3....................................................................................................... 10

CCS Technical Documentation NPL-3 Disassembly and Assembly Instruc-

Company confidential NPL-3

Issue 1 3/03 ãNokia Corporation. Page 3

Disassembling NPL-3

NOTE! Before you start

- Ensure that you are connected to the ESD wristband

NOTE! While disassembling/assembling the phone

- Use only the specified tools

- Be careful when handling sensitive components

- Avoid touching sensitive spring contacts connectors

- Protect the LCD with a foil whenever possible

1. Place the phone face down, press the Release Key and slide the battery cover downwards.

2. Flip gently the A-cover from down corner. Remove the A-cover.

NPL-3 Company confidential

NPL-3 Disassembly and Assembly Instructions CCS Technical Documentation

Page 4 ãNokia Corporation. Issue 1 3/03

3. Remove the Keymat.

4. Spread the B-cover from both sides until snaps inside will release it.

5. Remove the B-cover.

CCS Technical Documentation NPL-3 Disassembly and Assembly Instruc-

Company confidential NPL-3

Issue 1 3/03 ãNokia Corporation. Page 5

6. Remove the antenna

NOTE! Use only a specified opening tool, and be careful not to damage the mechanical parts.

Do not touch the antenna plate inside without gloves.

7. Remove the screws (6pcs) to get the module out from C-cover.

8. Remove the module out from the C-cover.

Note! Always use the specified tools.

NPL-3 Company confidential

NPL-3 Disassembly and Assembly Instructions CCS Technical Documentation

Page 6 ãNokia Corporation. Issue 1 3/03

9. Remove the UI module from the engine board.

NOTE! The UI module and the engine board are linked together by two board-to-board connec-

tors. Be careful not to damage them.

10. Remove the microphone by pressing it from its edge, or take the tweezers between the frame

and microphone and lift it out from the frame.

CCS Technical Documentation NPL-3 Disassembly and Assembly Instruc-

Company confidential NPL-3

Issue 1 3/03 ãNokia Corporation. Page 7

11. Remove the speaker by lifting it from the guiding pin.

NOTE! The speaker is attached into the frame by adhesive tape. Therefore, it may not loose easily.

12. To remove the Display shield, open the snaps from both sides by using the specified tool and

remove the shield.

NOTE! Be careful not to damage the shield.

13. To remove the LCD Module, keep it on a table by using soft cloth, and flip the LCD frame gen-

tly until the LCD Module detaches.

NOTE! Be careful not to damage the sensitive parts. Do not press the LCD module.

NPL-3 Company confidential

NPL-3 Disassembly and Assembly Instructions CCS Technical Documentation

Page 8 ãNokia Corporation. Issue 1 3/03

14. Remove the UI Board from the LCD frame.

NOTE! The UI Board is attached into the frame by adhesive tape. Therefore, it may not loose eas-

ily. Be careful not to damage the LCD Frame.

15. Remove the Volume Key and the Power Key.

16. Remove the Vibra by lifting it out of its place.

CCS Technical Documentation NPL-3 Disassembly and Assembly Instruc-

Company confidential NPL-3

Issue 1 3/03 ãNokia Corporation. Page 9

17. Remove the DC Jack by lifting it out of its place

NOTE! Be careful not to damage the C-cover.

18. Lift the Release Spring by tweezers from its place

19. Remove the Release Key by pressing the snaps towards the center from inside.

DISASSEMBLING COMPLETED!

NPL-3 Company confidential

NPL-3 Disassembly and Assembly Instructions CCS Technical Documentation

Page 10 ãNokia Corporation. Issue 1 3/03

Assembling NPL-3

Reassembly takes place in reversed order compared with disassembly.

1. Press the Release Key downright into its place.

2. Put the Release Spring into its place.

3. Put the DC Jack into its place.