Norac UC4+ Bedienungsanleitung

Hagie STS12 2000-2004

Installation Manual

Spray Height Control System

Improving the competitiveness of Industry and Agriculture

throu

h Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+HG1-INST Rev H (Hagie STS12 2000-2004)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without

the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information

contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

1INTRODUCTION..................................................................................................................................1

2GENERAL SYSTEM DESCRIPTION ..................................................................................................2

3PARTS LISTS ......................................................................................................................................3

4INSTALLATION PROCEDURE...........................................................................................................7

4.1WING SENSOR INSTALLATION.........................................................................................................7

4.2MAIN LIFT SENSOR INSTALLATION................................................................................................10

4.3ROLL SENSOR INSTALLATION.......................................................................................................11

4.3.1Boom Roll Sensor Mounting..................................................................................................12

4.3.2Chassis Roll Sensor Mounting..............................................................................................13

4.3.3Temperature Probe ...............................................................................................................13

4.4HYDRAULIC INSTALLATION ...........................................................................................................14

4.4.1Valve Mounting......................................................................................................................14

4.4.2Hydraulic Plumbing ...............................................................................................................15

4.5ELECTRICAL INSTALLATION..........................................................................................................16

4.6COMPLETING THE INSTALLATION ..................................................................................................17

5ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................18

5.1ITEM C01: 44662B-40 –SENSOR TRUNK CABLE.........................................................................18

5.2ITEM C02: 44668 –SENSOR BRANCH CABLE...............................................................................18

5.3ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL...................................................................19

5.4ITEM C03: 44656D –VALVE CABLE VARIABLE RATE DT..............................................................20

5.5ITEM C04: 44651 –VALVE EXTENSION CABLE ............................................................................21

5.6ITEM C06: 44687 –CABLE UC3 SENSOR AMPMTO AMPF ..........................................................21

5.7ITEM C10: 44650-13 –POWER CABLE HAGIE STS12..................................................................22

1 INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Control System. This

system is manufactured with top quality components and is engineered using the latest

technology to provide operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve

sprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A

thorough understanding of this manual will ensure that you receive the maximum benefit from

the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have

suggestions regarding the parts list or the installation procedure, please don’t

hesitate to contact us.

2 GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Spray Height Control system. Some

of the parts shown may be different and your UC4+ kit may not include all the shown parts.

Figure 1: System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in

this manual. All parts supplied are selected

specially to fit the sprayer to facilitate a

complete installation. However, NORAC

cannot guarantee all parts fit as intended

due to the variations of the sprayer by the

manufacturer. Please read this manual

in its entirety before attempting

installation.

ATTENTION:

When installing the UC4+ Spray Height

Control system please be aware that at a

point in the installation your sprayer booms

will be inoperative until the installation is

complete. Any installation procedure

requiring boom movement will need

to be done first. Once the hydraulics

have been disconnected you must complete

the electrical installation before the booms

become operative.

3 PARTS LISTS

The parts that come with your UC4+ Spray Height Control System are listed in Table 1. The item

number on the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1: Hagie STS12 2000-2004 Spray Height Control System Parts

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

B10 44700-03 PLATE VALVE MOUNT UC3 BOOM CONTROL HAGIE 1

B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1

B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2

B16 44695-11 MOUNTING BRACKET BREAKAWAY ADAPTER UC3 SENSOR NITRO/HAGIE 2

C01 44662B-40 CABLE UC3 SENSOR TRUNK AMPF TO AMPF BLACK STANDARD 40FEET 1

C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C02B 44664 CABLE UC4 CAN NODE DUAL 5 FT 1

C03 44656D CABLE VALVE VARIABLE RATE DT 1

C04 44651 CABLE VALVE EXTENSION 1

C06 44687 CABLE UC3 SENSOR TRUNK PT EXTENSTION AMPM TO AMPF BLACK 14FEET 1

C10 44650-13 CABLE POWER UC3 BOOM CONTROL HAGIE STS12 1

E01 4461BC+HG UC4 PLUS BOOM CONTROL PANEL HAGIE 1

E02 44631 UC4 ULTRASOUND SENSOR 3

E03 45000* UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER. 2 1

E04 45001* UC4 PLUS ROLL SENSOR VER. 2 1

H20 44865-13 HYDRAULICS FITTING KIT - HG1 1

M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1

M10 UC4+BC+HG1-INST MANUAL INSTALLATION UC4+ HAGIE STS12 1

V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1

* For systems purchased BEFORE October 1, 2011, the roll sensor part numbers are 44641 and 44642.

Table 2: 44865-13 - Hydraulics Fittings Kit Details

Item Part Number Name Quantity

Picture

F02 103779 MALE JIC PLUG - 6MJP 2

F03 103071 MALE 90 DEGREE ADAPTER - 8MB 6MJ90 2

F05 103312 MALE ADAPTER - 6MB-6MJ 4

F08 44928 ORIFICE INSERT .047 IN ONE WAY 4

F09 104369 PLUG - 6MBP 2

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of the

supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex

Anti-seize lubricant is preferred, but other similar anti-seize products may be used.

The parts that come with your UC4+ Spray Height Control system are shown below in

their general installation configuration.

Figure 2: UC4+ Spray Height Control Components

Figure 3: Hydraulic Plumbing Schematic

4 INSTALLATION PROCEDURE

4.1 WING SENSOR INSTALLATION

1. Assemble the Breakaway Sensor

Mounting Brackets (B13) as show in

Figure 4 and Figure 5.

Figure 4: Breakaway Sensor Bracket

Exploded View

Figure 5: Breakaway Sensor Mounting

Bracket Assembly

To assemble the breakaway sensor

bracket:

a) Assemble the bolt and nut into the

collar.

b) Grease the bottom edge of the

collar and the angled tube of the

base.

c) Place the collar onto the angled tube

of the mounting base.

d) Install the spring between the collar

and the upper ring of the base.

e) Insert tube through assembly and

tighten the collar

2. Mount the sensor bracket onto the

boom.

If possible, mount the sensor

brackets while the booms are in

their folded position to ensure

that they will not interfere with

anything when the boom is folded

for transport.

3. The sensor mounting brackets can be

installed on the 45 degree tube using

the provided adapter plate (B16).

Then attach B13 directly to B16.

Mounting the sensor bracket to

the break-away section of the

boom may cause the boom to

drop suddenly as a break-away

occurs. This will occur on break-

away sections which lift as they

break away.

For optimal boom tip protection,

it is recommended that the

sensor be mounted within

approximately two feet (60cm) of

the boom tip.

Please refer to the UC4+ Spray Height

Control system warranty at the end of

the UC4+ Spray Height Control

Operator’s Manual (M01) for

implications.

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