Nordson Spectrum HD Generation II Referenzhandbuch

Spectrum HD Feed Center

Generation II

Customer Product Manual

Part 7192568_03

Issued 05/20

This document is available on the Internet at http://emanuals.nordson.com/finishing

Find your nearest centre at www.nordson.com/directory

For parts and technical support, call your nearest Finishing Customer Support Centre.

NORDSON Deutschland GmbH

Part 7192568-03 E2020 Nordson Corporation

Nordson Corporation welcomes requests for information, comments, and

inquiries about its products. General information about Nordson can be

found on the Internet using the following address:

http://www.nordson.com.

Address all correspondence to:

Nordson GmbH

Heinrich Hertz Strasse 42

40699 Erkrath

Germany

Notice

This is a Nordson Corporation publication which is protected by copyright.

Original copyright date 2014. Nopartofthisdocument may be

photocopied, reproduced, or translated to another language without the

prior written consent of NordsonCorporation. Theinformationcontained

in this publication is subject to change without notice.

Trademarks

Nordson and the Nordson logo are registered trademarks of Nordson

Corporation.

Change Record i

Part 7192568-03

E2020 Nordson Corporation

Change Record

Revision Date Change

02 19/05/2017 Wiring diagrams updated 02−258−424

02 19/05/2017 Parts list to include complete pinch valve assembly

03 25/03/2020 Images

03 27/03/2020 Parts list, also inc. XXL

03 29/04/2020 Troubleshooting, Maintenance, Installation, Operation, E&P Drawings

EC DECLARATION OF CONFORMITY

ACCORDING TO CE DIRECTIVE 2006/42/ EC ANNEX II A

MANUFACTURER Nordson Deutschland GmbH,

Heinrich-Hertz-Strasse 42, 40699 Erkrath

DESCRIPTION PowderFeedCenter

Family/ Models: Spectrum Feed Center

Venus II

Serial number 7070xxx (see Serial-Plate)

Year of manufacturing (see Serial-Plate)

APPLICABLE DIRECTIVES& STANDARDS USED

TO VERIFY COMPLIANCE

2006/42/EC Machinery

2014/34/EU Explosive Atmosphere

2014/30/EU Electromagnetic Compatibility

2014/68/EU Pressure Equipment

EN 60204-1

EN ISO 12100

EN 1127-1

MARKING OF PRODUCT ;

The equipment delivered is generally intended to be part of a powder coating system, and can be

operated on its own or in conjunction with other equipment.

In order to be in full compliance with the CE machinery directive and its amendments, the customer is

obliged to respect the applicable regulations for his powder coating system upon incorporation of the

equipment in the powder coating plant and before starting operation.

We hereby declare that the product specified conforms to the directives and standards described

above and that it has been provided with a CE label. Provided the product is installed and operated in

line with Nordson’s manuals its operation is safe.

Name and address of the responsible person authorized to compile the technical files

Kai Flockenhaus,

Manager - Procurement & Process,

ICS Europe Industrial Coating Systems Europe

Nordson Deutschland GmbH

40699 Erkrath, Heinrich-Hertz-Strasse 42

Erkrath, 13th Nov 2017

Table of Contents

Part 7192568-03

E2020 Nordson Corporation

Table of Contents

Safety 1‐1.................................................

Introduction 1‐1.............................................

Qualified Personnel 1‐1......................................

Intended Use 1‐1...........................................

Regulations and Approvals 1‐1...............................

Personal Safety 1‐2.........................................

Fire Safety 1‐2..............................................

Grounding 1‐3..............................................

Action in the Event of a Malfunction 1‐3........................

Disposal 1‐3...............................................

Description 2‐1............................................

Introduction 2‐1.............................................

Optional Component List 2‐2.................................

HD Hopper System 2‐4......................................

Electrical and Pneumatic Controls 2‐5.........................

Specifications 2‐6...........................................

Size and Weight 2‐6......................................

Electrical and Pneumatic Requirements 2‐7.....................

Electric Requirements 2‐7.................................

Air Requirements 2‐7.....................................

Installation 3‐1.............................................

Unpacking 3‐1..............................................

Preparing for Installation 3‐1..................................

Damper Installation 3‐1......................................

Extraction Duct Connection 3‐1...............................

Electrical Connections 3‐2...................................

Pneumatic Connections 3‐2..................................

Reclaim and Virgin Powder Feed Options 3‐3...................

Checks to Complete Installation & Default Parameters 3‐4.........

Operation 4‐1..............................................

Controls - Stand Alone (Home Screen) 4‐2.....................

Sieve Operation 4‐3.........................................

Reclaim and Virgin Pump Selector Switch Operation 4‐3.........

Reclaim Transfer Pump Operation 4‐3.........................

Virgin Transfer Pump Operation 4‐3...........................

Powder Level Sensor Operation 4‐4...........................

Hopper Operation 4‐4.....................................

Silencing the Low Powder Alarm 4‐4........................

Startup 4‐4.................................................

Color Change Procedure 4‐5.................................

Configuration 4‐8...........................................

Shutdown 4‐9..............................................

Table of Contents

Part 7192568-03 E2020 Nordson Corporation

Maintenance 5‐1...........................................

Sieve Maintenance 5‐2....................................

Encore HD Pump Maintenance 5‐2.........................

Prodigy HDLV Transfer Pump Maintenance 5‐3...............

Cleaning 5‐3.............................................

Dump Valve Sleeve 5‐4....................................

Level Sensors 5‐5.........................................

Sieve Screen 5‐5.........................................

Troubleshooting 6‐1........................................

Troubleshooting Chart 6‐1....................................

Parts 7‐1..................................................

Introduction 7‐1.............................................

Using the Illustrated Parts List 7‐1...........................

HD Hopper and Sieve 7‐3..................................

XXL - HD Hopper and Sieve 7‐5.............................

Transfer Pump 7‐6........................................

Powder Transfer Tubing & Antistatic Grounding Kit 7‐6.........

Fittings for Transfer Pump Air 7‐6............................

Air Filter for Stand Alone Spectrum HD 7‐6...................

System Diagrams 8‐1.......................................

Safety 1‐1

Part 7192568-03

E2020 Nordson Corporation

Section 1

Safety

Introduction

Read and follow these safety instructions. Task‐ and equipment‐specific

warnings, cautions, and instructions are included in equipment

documentation where appropriate.

Make sure all equipment documentation, including these instructions, is

accessible to all persons operating or servicing equipment.

Qualified Personnel

Equipment owners are responsible for making sure that Nordson equipment

is installed, operated, and serviced by qualified personnel. Qualified

personnel are those employees or contractors who are trained to safely

perform their assigned tasks. They are familiar with all relevant safety rules

and regulations and are physically capable of performing their assigned

tasks.

Intended Use

Use of Nordson equipment in ways other than those described in the

documentation supplied with the equipment may result in injury to persons or

damage to property.

Some examples of unintended use of equipment include

Susing incompatible materials

Smaking unauthorized modifications

Sremoving or bypassing safety guards or interlocks

Susing incompatible or damaged parts

Susing unapproved auxiliary equipment

Soperating equipment in excess of maximum ratings

Regulations and Approvals

Make sure all equipment is rated and approved for the environment in which

it is used. Any approvals obtained for Nordson equipment will be voided if

instructions for installation, operation, and service are not followed.

All phases of equipment installation must comply with all federal, state, and

local codes.

Safety

1‐2

Part 7192568-03 E2020 Nordson Corporation

Personal Safety

To prevent injury follow these instructions.

SDo not operate or service equipment unless you are qualified.

SDo not operate equipment unless safety guards, doors, or covers are

intact and automatic interlocks are operating properly. Do not bypass or

disarm any safety devices.

SKeep clear of moving equipment. Before adjusting or servicing any

moving equipment, shut off the power supply and wait until the equipment

comes to a complete stop. Lock out power and secure the equipment to

prevent unexpected movement.

SRelieve (bleed off) hydraulic and pneumatic pressure before adjusting or

servicing pressurized systems or components. Disconnect, lock out, and

tag switches before servicing electrical equipment.

SObtain and read Material Safety Data Sheets (MSDS) for all materials

used. Follow the manufacturer's instructions for safe handling and use of

materials, and use recommended personal protection devices.

STo prevent injury, be aware of less‐obvious dangers in the workplace that

often cannot be completely eliminated, such as hot surfaces, sharp

edges, energized electrical circuits, and moving parts that cannot be

enclosed or otherwise guarded for practical reasons.

SNoise emissions according to EC/2006/42 maximum 85dBA, ear

protection must be worn.

Fire Safety

To avoid a fire or explosion, follow these instructions.

SDo not smoke, weld, grind, or use open flames where flammable

materials are being used or stored.

SProvide adequate ventilation to prevent dangerous concentrations of

volatile materials or vapors. Refer to local codes or your material MSDS

for guidance.

SDo not disconnect live electrical circuits while working with flammable

materials. Shut off power at a disconnect switch first to prevent sparking.

SKnow where emergency stop buttons, shutoff valves, and fire

extinguishers are located. If a fire starts in a spray booth, immediately

shut off the spray system and exhaust fans.

SClean, maintain, test, and repair equipment according to the instructions

in your equipment documentation.

SUse only replacement parts that are designed for use with original

equipment. Contact your Nordson representative for parts information

and advice.

Safety 1‐3

Part 7192568-03

E2020 Nordson Corporation

Grounding

WARNING: Operating faulty electrostatic equipment is hazardous and can

cause electrocution, fire, or explosion. Make resistance checks part of your

periodic maintenance program. If you receive even a slight electrical shock

or notice static sparking or arcing, shut down all electrical or electrostatic

equipment immediately. Do not restart the equipment until the problem has

been identified and corrected.

All work conducted inside the FeedCenter Housing is considered within an

ATEX Zone 22 and inside the Powder Hopper is ATEX Zone 20 Hazardous

location and must comply with EN16985, EN50177 and any local codes

latest conditions.

SAll electrically conductive objects inside the FeedCenter Housing shall be

electrically connected to ground with a resistance of not more than

1megohm as measured with an instrument that applies at least 500volts

to the circuit being evaluated. Personnel working inside the FeedCenter

must be grounded.

SThere is a possible ignition potential from the charged human body.

Personnel standing on a non-conductive surface or wearing

non‐conductive shoes, are not grounded. Personnel must wear shoes

with conductive soles or use a ground strap to maintain a connection to

ground when working with or around electrostatic equipment.

SConnect all disconnected equipment, ground cables, and wires after

servicing equipment.

Action in the Event of a Malfunction

If a system or any equipment in a system malfunctions, shut off the system

immediately and perform the following steps:

SDisconnect and lock out electrical power. Close pneumatic shutoff

valves and relieve pressures.

SIdentify the reason for the malfunction and correct it before restarting the

equipment.

Disposal

Dispose of equipment and materials used in operation and servicing

according to local codes.

Safety

1‐4

Part 7192568-03 E2020 Nordson Corporation

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