Norlake UR27 Handbuch

7/20 171215

UNDERCOUNTER REFRIGERATORS AND FREEZERS

Installation, Operation and Maintenance Instructions

Please read this manual completely prior to installing and operating this equipment.

This manual describes how to install, operate and maintain the product in order to

obtain the optimum in performance, efficiency and reliability.

7/20 171215

TABLE OF CONTENTS

SPECIFICATIONS 2

RECEIVING INSPECTION 3

SAFETY INFORMATION 4

SET-UP AND INSTALLATION 6

REVERSING THE DOOR SWING (27” SOLID DOOR MODELS) 8

START-UP AND OPERATION 9

CLEANING AND MAINTENANCE 10

TROUBLE SHOOTING GUIDE 11

WIRING DIAGRAMS 12

SPECIFICATIONS

UNDERCOUNTER REFRIGERATORS

MODEL

STORAGE CAPACITY (FT³)

ELECTRICAL

REFRIGERANT

SHIP WT (lbs)

UR27

6.7

115/60/1/3.5

R290

143

UR36

9.1

115/60/1/3.5

R290

181

UR48

12.5

115/60/1/3.5

R290

227

UR60

15.9

115/60/1/3.5

R290

254

UR72

19.2

115/60/1/3.5

R290

295

UNDERCOUNTER FREEZERS

MODEL

STORAGE CAPACITY (FT³)

ELECTRICAL

REFRIGERANT

SHIP WT (lbs)

UF27

6.0

115/60/1/3.5

R290

152

UF48

11.4

115/60/1/7.5

R290

238

UF60

14.6

115/60/1/7.5

R290

276

7/20 171215

RECEIVING INSPECTION

Congratulations on your purchase of a quality built appliance. When properly installed

and maintained this product will give many years of trouble free service. It was shipped

using trusted carriers with a history of careful handling, good customer service and

prompt delivery.

Even with all of these precautions taken occasionally accidents may happen which

result in shipping damage. When the product was picked up by the carrier they assume

responsibility for the product until they deliver it to you. Thus any claims for shipping

damages must be filed with the delivering carrier.

Always thoroughly inspect the delivery for visible damages and shortages. Should any

damages or shortages be found be sure to note them in detail on the delivery receipt

before you sign off on it. Make sure the driver signs and dates the delivery receipt

acknowledging the damages. This is critical in protecting yourself should a claim need

to be filed. You can consult the carrier’s website for their specific claim procedures.

Remember it is your responsibility to file a claim with the carrier.

In the case of concealed damages that are not discovered in the initial inspection but

are found upon removing packaging, time is critical. You should unpack and inspect the

unit as soon as possible. If concealed damage is found, stop unpacking and contact the

delivering carrier immediately to alert them of the damages and get a claim number.

Save all packaging for inspection by the carrier. Consult the carrier website for details

in filing a concealed damage claim.

Please remember, the carrier is your only source for reclaiming freight damages. The

manufacturer should not be contacted to attempt a return of the product. No returns are

accepted without a prior authorization.

7/20 171215

SAFETY INFORMATION

This manual may contain notices that identify situations that could cause death, serious

injury and /or damage to the appliance or property.

Please make note of the following definitions;

! WARNING Indicates a hazardous situation which could result in death or

serious injury.

NOTICE Indicates a situation which could result in damage to the appliance

or property.

IMPORTANT Indicates important information about the use and care of the

appliance.

! WARNING

This appliance should be applied only for the use for which it has been expressly

intended. Any other use would be considered improper and therefore dangerous. The

manufacturer cannot be held responsible for injury or damage resulting from improper,

incorrect and unreasonable use. Failures to install, operate, or maintain the appliance

in accordance with this manual will adversely affect safety, performance, component life

and warranty coverage.

To reduce the risk of death, electric shock, serious injury or fire, follow basic precautions

including but not limited to the following;

•Only qualified service technicians should install and service this appliance.

•This appliance must be installed in accordance with applicable national, state

and local codes and regulations.

•To reduce the risk of electrical shock, do not touch the appliance or plug with wet

hands.

•Disconnect the appliance from power before servicing.

•The appliance requires an independent power supply of proper capacity. See

the appliance nameplate for electrical specifications. Failure to use an

independent power supply of proper capacity can result in a tripped breaker,

blown fuse, damage to existing wiring or component failure. This could lead to

heat generation or fire.

•The appliance must be properly grounded. This appliance is equipped with a

NEMA 5-15P three prong grounded plug to reduce the risk of potential electrical

shock hazards. It must be connected to a properly grounded, independent 3

prong wall outlet. Do not remove the ground prong from the appliance plug and

do not use and adapter plug. Failure to follow these instructions may result in

death, electrical shock or fire.

•Do not use an extension cord to supply power to the appliance.

7/20 171215

•Do not use the appliance should the power cord become damaged. The power

cord should not be altered, jerked, pinched, bundled and/or used to hang objects

from. Such actions could result in electrical shock or fire. To disconnect the unit

from power, be sure to grasp and pull on the plug, not the cord.

•Should the power cord require replacement or service, use only the

manufactures replacement parts and be sure to connect the green ground wire to

the appliance in the same manner the original wire was connected.

•Do not spray or splash water on the appliance as this may cause short circuits,

electrical shock, corrosion or failure.

•Do not make alterations or modifications to the appliance as these could result in

electric shock, injury, fire or damage to the appliance.

•Children must be properly supervised around this appliance.

•This appliance is not intended for use by persons (including children) with

reduced physical, sensory or mental capabilities or lack of experience and

knowledge unless they have been given supervision or instruction concerning its

use by a person responsible for their safety.

•Do not climb, stand, or hang on or into the appliance or its components. Death

or serious injury could occur or the appliance could be damaged.

•Use caution when opening doors or lids and keep fingers out of pinch points

areas.

•Do not use combustible sprays or aerosols around the appliance as they may

catch fire.

•Do not store gasoline or other flammable substances in or near the appliance as

they may catch fire.

•Keep the area around the appliance clean. Dirt, dust or insects around the

appliance could cause harm to individuals or damage to the equipment.

•Do not load the shelves with more than 100 pounds of load as they could fall and

cause injury.

•Do not block air inlets or outlets as this would cause cooling performance to be

reduced.

•Do not overload the storage capacity of the appliance. Allow space between

stored items for air flow.

•Do not load warm or hot items into the appliance. Allow them to cool first or they

will raise the cabinet temperature and could hasten the deterioration of other

foods stored in the cabinet.

•This appliance is designed for the temporary storage to food products. Use

proper sanitation practices.

•All food products should be covered or stored in sealed containers. Open foods

may dry up, pass their smell to other foods and increase cross contamination.

Some food products may accelerate corrosion of the evaporator resulting in

failure of the appliance to cool.

•Component parts must be replaced with manufacturer original equipment parts.

7/20 171215

SET-UP AND INSTALLATION

CAUTION

This unit uses a flammable refrigerant. Use care when handling and operating to

avoid damaging the refrigerant tubing or increasing the risk of a leak.

! WARNING

This appliance must be installed in accordance with all applicable national, state and

local regulations. This appliance is heavy. Use care when lifting and positioning. Work

in pairs when needed to prevent injury or damage. This appliance is not intended for

outdoor use. The store temperature should be at or below 75 F and a relative humidity

of 55% or less. At higher temperature or humidity conditions, the performance of these

cases may be affected and the capacity diminished. These cases should not be

positioned where it is directly exposed to rays of sun or near a direct source of radiant

heat or airflow. This will adversely affect the case and will result in poor performance.

Operating conditions range from 45ºF to 100ºF (7ºC to 38ºC). Operating this appliance

outside its range and installation requirements may affect performance and warranty

coverage.

Caster/Leg Installation

NOTICE

The Casters or Legs supplied with the unit must be installed for the unit to operate

properly. If they are not installed the unit will not perform properly and the warranty will

be void.

Once the appliance has been removed from its shipping container the Casters or Legs

will need to be installed when applicable. The Casters or Legs can be found packaged

inside the unit. Lay the unit on its back (protect the back surface to placing cardboard

down first). Protect the power cord so that it does not get pinched or damaged. The

plate style Casters attach to the bottom of the cabinet with 4 screws. The screws are

packaged with the Casters.The Casters with the locks should be installed on the front

of the unit. Be sure to tighten the screws snug to prevent them from coming loose.

Optional Legs attach similarly.

7/20 171215

Once the Casters or Legs are installed the unit can be returned to its upright position.

Be sure to work in pairs when returning the unit to the upright position.

NOTICE

Do not operate the unit for 1 hour after returning the unit to its upright position to allow

the oil to settle in the Compressor.

Shelf Installation

The appliance is supplied with one Shelf per door and four Shelf Supports per Shelf.

Install the Shelf Supports on the Shelf Pilasters (factory installed on inside walls) at the

height desired. All Shelf Supports must be at the same height for each Shelf. Install the

Shelf on the Shelf Supports.

Locating the Appliance

The unit needs to have Casters or Legs installed to operate properly.

IMPORTANT

•Confirm that the floor in the installation location is strong enough to support the

unit.

•Confirm that the ambient temperatures are within the tolerances allowed.

•Do not locate next to heat generating appliances.

•The unit is intended for indoor installation.

•Confirm the unit is installed level.

•Do not use an extension cord to connect the unit to power. Use of an extension

cord will void all warranties.

•Do not tamper with the ground pin on the power cord and confirm that the power

receptacle has a properly wired ground connection.

•The appliance must be isolated on a power circuit.

•Confirm that the power supply matches the required power supply noted on the

cabinet serial plate.

•Allow a minimum of 3 inched of space between the rear of the unit and the wall

for proper breathing.

7/20 171215

Reversing the Door Swing (27” solid door models)

The 27” solid door models come standard with a right hand hinged door. To reverse the

door to left hand hinging follow the steps below. You will need a Bottom (145683) Left

Hand Hinge to reverse the door swing.

1. Disconnect the cabinet from power.

2. Lay the cabinet on its back.

3. Open the door more than 90˚and remove and save the 4 hexagonal bolts that

secure the Top Hinge Plate to the cabinet.

When removing the bolts, be careful as the Top Hinge Plate is under spring

tension and will rotate once the bolts are removed.

Lift the door slightly forward to remove it from the cabinet. Remove the Top

Hinge Assembly (hinge plate, shaft only) from the top right of the door and push

the spring into the hole on the right side of the door and cover with the grey

silicone cap that is from the left side of the door. Please keep the Top Hinge

Assembly (hinge plate, shaft only) for use to the left side in step 9.

4. Remove the bottom right hinge attached to the cabinet by removing the 4 bolts.

Save the 4 bolts and discard the Bottom Right Hinge.

5. Attach the supplied Bottom Left Hinge (145683) with 4 bolts removed in step 4 on

the left side of the bottom of the cabinet.

6. Return the cabinet to its upright position.

7. Remove the grey silicone cap from the top left corner of the door and re-insert it

in the hole in the top right of the door. Remove the Bushing from the bottom right

of the door and insert it into the hole in the bottom left of the door.

8. The spring (left) is already in the pocket on the top left corner of the door.

Important - The straight end of the spring will need to be inserted into a small

hole in the bottom of the pocket so when it is rotated it has tension.

9. Install the Top shaft taken out from the right side to the top left pocket/spring and

insert the straight end of the spring into the small hole at the bottom of the hinge

shaft collar. Insert the Top Hinge Plate onto the Hinge Shaft. The Top Hinge

Plate should be at a 90 degree angle to the door and sticking out to the front of

the door when the spring is relaxed.

10.Place the Door on the cabinet by inserting the pin on the Bottom Hinge into the

Bushing placed into the bottom of the Door in step 7.

11.To apply tension to the spring, wind the Top Hinge clockwise 180 degrees and

use the screws removed in step 3 to attach the Top Hinge Plate to the cabinet.

Note that the Top Hinge Plate can rotate due to the tension of the spring. Work

carefully.

12.Check the Door to confirm the self-closing feature is operating properly. Adjust

spring tension as required.

13.Wait one hour before re-connecting the unit to power.

7/20 171215

START-UP AND OPERATION

After meeting the set-up and installation requirements the unit is ready to start-up.

Once the power cord is connected to a live outlet the unit will start cooling. Allow the

unit to run for two (2) hours prior to loading it with product.

Temperature Adjustment

The Temperature Control is located on the inside back wall of the unit and comes pre-

set to the mid-point position which will give internal temperatures of approximately +38º

F for refrigerators and 0º F for freezers. Should you require a warmer cabinet

temperature turn the temperature control counter-clockwise or if you require cooler

temperatures turn the control clockwise. Adjust the control in small increments and

allow the unit sufficient time to respond fully to temperature adjustments.

Loading Product

Once that cabinet has been operating at the desired temperature for a sufficient period

of time, product can be loaded into the cabinet. Prior to loading product adjust the

shelving to the desired position.

IMPORTANT

When loading product use caution not to block airflow to achieve maximum cooling

performance.

Do not load product where it would block the air intake or discharge at the back inside

wall of the cabinet.

Do not load warm product into the cabinet as it will affect the cabinet temperature and

products previously stored in the cabinet.

Products should be in covered containers or wrapped to prevent cross contamination.

Defrost

Undercounter Refrigerators and Prep Tables

These units have “Off Cycle” defrost. The unit will defrost automatically during each off

cycle of the Compressor.

Undercounter Freezers

These units have timed electric defrost. They will automatically go into a timed defrost

every 7 hours where an electric heater will defrost any frost that has built up on the

Evaporator Coil.

7/20 171215

CLEANING AND MAINTENANCE

All service should be performed by factory authorized personnel. All component

parts shall be replaced with like components to minimize the risk of possible

ignition due to incorrect parts or improper service.

! Warning

Disconnect the unit from the power supply prior to conducting any maintenance,

cleaning or servicing the appliance. Only re-connect the power when finished with the

job.

Do not spray or splash any water directly onto the appliance.

Important

Do not use caustic chemicals when cleaning the appliance.

Do not use acidic cleaners when cleaning the appliance.

Do not use chlorinated cleaners on the stainless steel as this can lead to corrosion.

Do not use scouring or abrasive pads on the stainless steel.

Use only mild soap or stainless steel cleaners and soft cloth when cleaning.

Cleaning

Exterior and Interior Surfaces

Use stainless steel cleaners or mild soap/warm water solution and a soft cloth to clean

the cabinet exterior. Wipe with the grain of the metal to avoid scratches. Do not use

abrasive cleaning pads.

A Baking Soda solution can be used to help remove odors on the interior.

Shelves

Remove the shelves from the cabinet and clean with a soft cloth or brush and mid

soap/warm water in a sink.

Door Gasket

Door Gaskets should be cleaned periodically with the mild soap/warm water solution to

remove any debris collected in the bellows. The gasket can be easily removed if

necessary by pulling it out of the groove starting at the corners. Replace by pushing the

gasket dart back into the groove starting at the corners.

Maintenance

Condenser Coil Cleaning

Disconnect the power to the unit prior to cleaning the Condenser Coil. Periodic cleaning

is necessary to help the refrigeration system operate at peak efficiency and to maintain

warranty.

Steps.

1. Disconnect the unit from power

2. Remove the rear grill

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