Nova Voyager Bedienungsanleitung

123-1016-004

NOVA

Voyager DVR

Drill Press™

OPERATION MANUAL

123-1016-004

CONTACT

New Zealand and Rest of the World

Teknatool International Ltd

Phone: (+64) 9 477 5600

Email: service@teknatool.com

Website: www.teknatool.com

United States

NOVA Innovation and Customer Care Center

Phone: 727-954-3433

Email: service@teknatool.com

Website: http://www.teknatool.com

Or you can contact the retailer where you purchased your NOVA Voyager DVR Drill Press, for the contact details please see our

website www.teknatool.com

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TABLE OF CONTENTS

CONTACT ....................................................................................................................................................................................................2

TABLE OF CONTENTS..................................................................................................................................................................................3

GENERAL SAFETY RULES.............................................................................................................................................................................4

ADDITIONAL SAFETY RULES FOR DRILL PRESSES........................................................................................................................................5

INVENTORY.................................................................................................................................................................................................6

DVR MOTOR AND CONTROLLER.................................................................................................................................................................7

Overview........................................................................................................................................................................................ 7

DVR MOTOR Specifications and Features......................................................................................................................................7

NOVA VOYAGER Specifications and Features................................................................................................................................ 7

SETTING UP YOUR WORKSHOP ..................................................................................................................................................................8

Workshop Requirements ...............................................................................................................................................................8

ASSEMBLING THE NOVA VOYAGER DVR DRILL PRESS................................................................................................................................8

Unpacking and Preparing the Drill Press........................................................................................................................................8

Assembling the Column to the Base .............................................................................................................................................. 8

Mounting the Table Bracket and Rack........................................................................................................................................... 9

Mounting the Headstock ...............................................................................................................................................................9

Final Assembly Steps.................................................................................................................................................................... 10

Connecting to Power ...................................................................................................................................................................11

USING THE NOVA VOYAGER DVR DRILL PRESS ........................................................................................................................................11

Voyager Operation Basics ............................................................................................................................................................12

Mounting and Using the 2MT Keyed Chuck ................................................................................................................................ 15

Positioning the Table ................................................................................................................................................................... 16

Tilting the Table ........................................................................................................................................................................... 16

Quill Lock...................................................................................................................................................................................... 16

Using the Mechanical Depth Stop ............................................................................................................................................... 16

HMI (HUMAN MACHINE INTERFACE) LAYOUT .........................................................................................................................................17

Running the Drill press................................................................................................................................................................. 17

User Interface Menu.......................................................................................................................................................................17

MAINTAINING THE VOYAGER DRILL PRESS ..............................................................................................................................................22

TEKNATOOL WARRANTY ..........................................................................................................................................................................24

833 Voyager Drill Press Headstock Breakdown .......................................................................................................................................25

833 Voyager Drill Press Stand/Table Breakdown .....................................................................................................................................26

833 Voyager Drill Press Parts List .............................................................................................................................................................27

833 Voyager Drill Press Wiring Diagram ..................................................................................................................................................28

NOVA is a tradema rk o f Te kna t ool International Ltd .

DVR is a trademar k of DV R Tec hn olo gy De velopmen ts Ltd.

The informa tio n an d spec i fications con tai ned here in ar e subject to change. Te kna to ol is no t respon sible f or er ro rs or om issi ons h erein

or fo r inc ident al dam ages in c onne ct io n with th e furni sh ing o r use o f thi s inf orm a tion.

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GENERAL SAFETY RULES

WARNING! Failure to follow these rules may result in serious personal injury or death.

IMPORTANT: Before switching the drill press on, ALWAYS check the machine for the correct setting and

speed, as well as ensuring the Chuck Key is removed.

1. FOR YOUR OWN SAFETY, READ THE MANUAL BEFORE

OPERATING THE TOOL. Learn the machine’s application

and limitations, plus the specific hazards particular to it.

2. ALWAYS USE A FULL FACE SHIELD-Strongly

recommended (must be ANSI approved) Everyday

eyeglasses usually are only impact resistant and safety

glasses only protect eyes. A full face shield will protect

the eyes and face. Also use face or dust mask if cutting

operation is dusty.

3. WEAR PROPER APPAREL. Do not wear loose clothing,

gloves, neckties, rings, bracelets or other jewelry which

may get caught in moving parts. Non slip footwear is

recommended. Wear protective hair covering to

contain long hair.

4. USE EAR PROTECTORS. Use ear muffs for extended

period of operation. Use muffs rated to 103 DBA LEQ (8

hour).

5. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use

power tools in damp or wet locations, or expose them

to rain. Keep work area well lighted. The NOVA Voyager

DVR Drill press is intended for indoor use only. Failure

to do so may void the warranty.

14. KEEP GUARDS IN PLACE and in working order.

15. USE CORRECT TOOLS. Do not use a tool or attachment to

do a job for which it was not designed.

16. USE RECOMMENDED ACCESSORIES. The use of improper

accessories may cause hazards.

17. DON’T FORCE THE TOOL. It will do the job better and be

safer at the rate for which it was designed.

18. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp

and clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

19. NEVER STAND ON TOOL. Serious injury could occur if the

tool is tipped or if the cutting tool is accidentally

contacted.

20. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit

of checking to see that keys and adjusting wrenches are

removed from tool before turning it on.

21. DON’T OVERREACH. Keep proper footing and balance at

all times.

22. DIRECTION OF FEED. Feed work into a blade or cutter

against the direction of rotation of the blade or cutter

only.

23. PAY ATTENTION TO WORK. Concentrate on your work. If

you become tired or frustrated, leave it for a while and

rest.

24. SECURE WORK. Use clamps or a vice to hold work when

practical. Severe injury or death can occur if an object

comes free as it can become a dangerous projectile.

25. CHECK DAMAGED PARTS. Before further use of the tool,

any part that is damaged should be carefully checked to

ensure that it will operate properly and perform its

intended function. Check for alignment of moving parts,

binding of moving parts, mounting, and any other

conditions that may affect its operation. Any damaged

part should be properly repaired or replaced.

26. DRUGS, ALCOHOL, MEDICATION. Do not operate machine

while under the influence of drugs, alcohol, or any

medication.

27. DUST WARNING. The dust generated by certain woods

and wood products can be harmful to your health. Always

operate machinery in well-ventilated areas and provide

means for proper dust removal. Use wood dust collection

systems whenever possible.

28. DO NOT MODIFY OR USE DRILL PRESS FOR USES OTHER

THAN FOR WHICH IT WAS DESIGNED.

6. KEEP WORK AREA CLEAN. Cluttered areas and benches

invite accidents. Build-up of sawdust is a fire hazard.

7. KEEP CHILDREN AND VISITORS AWAY. The Nova

Voyager DVR is not recommended for children and

infirm persons. Such personnel and onlookers should be

kept a safe distance from work area.

8. MAKE WORKSHOP CHILDPROOF with locks, master

switches, or by removing starter keys.

9. GROUND ALL TOOLS. If the tool is equipped with a

three-prong plug, it should be plugged into a three-hole

electrical receptacle. If an adapter is used to

accommodate a two-prong receptacle, the adapter plug

must be attached to a known ground. Never remove

the third prong.

10. MAKE SURE TOOL IS DISCONNECTED FROM POWER

SUPPLY while the motor is being mounted, connected,

or reconnected.

11. DISCONNECT TOOLS FROM WALL SOCKET before

servicing and when changing accessories such as bits,

cutters and fuses etc.

12. AVOID ACCIDENTAL STARTING. Make sure switch is in

the “Off”position before plugging in power cord.

13. NEVER LEAVE MACHINE RUNNING UNATTENDED. Do

not leave machine unless it is turned off and has come

to a complete stop.

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ADDITIONAL SAFETY RULES FOR DRILL PRESSES

WARNING! Failure to follow these rules may result in serious personal injury.

1. SEEK INSTRUCTION. If you are not thoroughly

familiar with the operation of drill press, obtain

advice from your supervisor, instructor, or other

qualified person. Instruction from a qualified person

is strongly recommended.

2. DO NOT OPERATE DRILL PRESS until it is completely

assembled and installed. Follow instructions and

recommendations.

3. FOLLOW ELECTRICAL CODES. Make sure wiring

codes and recommended electrical connections are

followed and that the machine is properly grounded.

4. WHEN REPLACING THE FUSE (on relevant models),

completely isolate power when removing the fuse. It

is imperative the plug is removed from the power

supply before the fuse is removed. Replace fuse cap

before reconnecting to power.

5. DO NOT OPEN THE SWITCH AND REAR COVERS.

Components can carry dangerous voltages even

when isolated from mains power.

6. KEEP WORK AREA CLEAN. Do not turn the drill press

on before clearing the drill press of all objects (tools,

scraps of wood, etc.). Keep the nearby area and floor

clear of debris.

7. CHECK SET-UP with spindle off. Examine the set-up

carefully and rotate the work piece by hand to check

clearance and check speed is correctly selected

before turning on spindle.

8. DO NOT MAKE ADJUSTMENTS when the drill press

spindle is turning. Make all adjustments with power

OFF.

9. TIGHTEN ALL CLAMP HANDLES on the drill press

before operating drill press.

10. ALWAYS CHECK CORRECT SPEED IS SELECTED

BEFORE SWITCHING ON DRILL PRESS.

11. OPERATE AT RECOMMENDED SPEED. Always

operate the drill press at the recommended speeds.

Consult the built in speed chart on the drill press for

suggested speeds.

12. DO NOT OPERATE DRILL PRESS IF DAMAGED OR FAULTY.

If any part of your drill press is missing, damaged or

broken, in any way, or any electrical component fails, shut

off the drill press and disconnect the drill press from the

power supply. Replace missing, damaged, or failed parts

before resuming operation.

13. ADDITIONAL SAFETY INFORMATION regarding the safe

and proper operation of this product is available from the

National Safety Council, 444 N. Michigan Avenue, Chicago,

IL 60611 in the Accident Prevention Manual of Industrial

Operations and also in the Safety Data Sheets provided by

the NSC. Also refer to the American National Standards

Institute ANSI 01.1 Safety Requirements for Woodworking

Machines and the U.S Department of Labor OSHA

1910.213 Regulation.

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INVENTORY

Use Figure 1 and the inventory list below to inventory your drill press parts:

SKU

Description

Qty

8338055

Headstock Assembly

8338028

Column

8338025

Base

8338046

Table

8338054

Table Support Assembly

8338036

Handle Arm

8338032

Lock Handle

8338009

Down feed Handle

AK4, AK5, AK6

4mm, 5mm and 6mm Allen keys

8338037

Handle

8338047

17mm/10mm/27mm open and close end wrench

8338049

Chuck drift

8338051

Drill Chuck

8338052

Chuck Key

8338053

Arbor

55407

Firmware Upgrade Cable

Figure 1 - Voyager Drill press box inventory

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DVR MOTOR AND CONTROLLER

Overview

The DVR Motor drive is a unique type of motor and controller where the motor and controller interact. The motor provides data to

the controller on its position and load conditions. The controller uses this data to handle all the timing and power management to

ensure an energy efficient and powerful motor.

The DVR integrated motor drive system contains four main parts, the DVR Motor (stator and rotor built into the headstock), the

Rotor Position Sensor (RPS), the drive control board and the human-machine interface (HMI). The control board, RPS and HMI make

up the electronic control system of the drive. The control board receives the commands from the user through the keypad and the

HMI board, and it provides useful feedback information to the user such as the running speed and load on the motor. The

information is displayed to the user via the LCD display.

DVR MOTOR Specifications and Features

Type of motor: Switched Reluctance Motor

Rated power output: 1250 W, 1.75 HP

Speed range: 50 –5500 rpm

Default Speed: 900 rpm

Rotation direction: Bidirectional (FWD & REV)

Power supply range: 115 V –240 V, 50 Hz –60 Hz

Power Factor: PF ≥ 0.95

Speed controller: PI speed regulation with adaptive control coefficients

Three pre-set PI coefficient curves: Soft, Normal and Hard

Work piece inertia measurement for PI speed controller adaptive control

Torque and speed ramp functions

Overload protection

Under voltage protection

Control board over-heat protection

NOVA VOYAGER Specifications and Features

Overall Height: 70 5/8” (1794 mm)

Overall Base Width: 17 5/8” (448 mm)

Overall Base Depth: 22 3/4” (578 mm)

Spindle to Table Min Distance: 6 1/8” (155 mm)

Spindle to Table Max Distance: 28 1/2” (724 mm)

Spindle to Base: 48” (1220 mm)

Class F Winding Insulation. Industrial spec for long life

Swing: 18”

Spindle Travel: 6”

Number of Spindle Speeds: Variable

Speed Range: 50-3000rpm is default (option in settings to increase to 5500rpm)

Spindle Taper: MT-2

Table Size (wood working)(L x W): 16 1/2" x 16.1/2” (419mm x 419mm)

Table Tilt (Deg.): -45° to +45°

Table Rotation (Deg.): 360°

Chuck Size: 5/8” (3-16mm)

Column Diameter: 3.62” (92mm)

Base Size (L x W): 22 1/4” x 17 1/2" (565mm x 445mm)

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SETTING UP YOUR WORKSHOP

Workshop Requirements

Consideration

Recommendation

Drill Press location

Locate the NOVA Voyager DVR Drill Press close to a power source in an area with good

lighting. Leave enough clearance on all sides of the drill press, and be sure to allow for

clearance when the table is swiveled. Other machines in your shop should not interfere

with the operation of the drill press.

Lighting

Your shop should have adequate lighting. The work area of the drill press should be well

lit; there should not be shadows cast on your work. If possible, locate near a window. A

portable spotlight may be helpful.

Electrical

The NOVA Voyager DVR Drill Press requires the appropriate power outlet nearby to

power the motor. Wiring and outlets should adhere to local electrical codes. If in doubt,

seek advice from an electrician. Minimize use of extension cords. See "Connecting to

Power" section for extension cord and surge protector requirements.

Ventilation

Your shop should be adequately ventilated. The degree of ventilation needed will vary

based on the size of the shop and the amount of work done. The use of dust collectors

and filters will minimize risks to your health.

ASSEMBLING THE NOVA VOYAGER DVR DRILL PRESS

Unpacking and Preparing the Drill Press

1. Open shipping container, remove all components and set aside shipping materials. Keep all materials until drill press is

assembled and ensured to be operational.

2. Arrange all components on the ground to prepare for order of assembly from bottom to top of drill press, making sure to

use a protective layer to prevent the press from scratches and other damage.

Assembling the Column to the Base

3. Place the base in the desired location of the drill press, making sure to put it on a level floor. It can be secured to the floor

with lag screws (not provided) through the four corner holes in the base.

NOTE: Do not use a mobile base with this machine.

4. Align the column holes with those in the base, and thread the 4 included hex cap bolts onto the base with a 17mm wrench.

Tighten firmly.

Figure 2 - The assembled column on the base

WARNING! Seek help when moving the NOVA Voyager DVR Drill Press and its heavier components to help

avoid risk of injury. Read and understand the contents of this manual and recommended procedures before

attempting to assemble or operate the drill press or its parts.

DO NOT CONNECT POWER ON DRILL PRESS UNTIL FULLY ASSEMBLED.

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Mounting the Table Bracket and Rack

5. Insert the shaft of the worm through the table bracket from the inside as shown below, while mating the worm threads

with the preinstalled gear. Make sure to insert fully so the maximum shaft is exposed for later steps.

6. Insert the rack into the table bracket as shown below, mating the rack teeth with the worm gear. Pay attention to the teeth

angle with respect to the table bracket orientation. Position the bracket partway on the rack.

Figure 3 - Mounting the table bracket and rack 1/2

7. Slide the rack and bracket assembly down over the column and insert the bottom of the rack into the mating groove in the

sleeve on the bottom of the column.

8. Slide the top collar down and over the rack, ensuring that the grooved end of the collar is on the bottom to properly guide

the rack around the column (see below). Tighten set screw to secure in place.

Figure 4 - Mounting the table bracket and rack 2/2

Mounting the Headstock

Caution! Be sure to use proper lifting technique to avoid injury or damage to the drill press. Be sure to plan

the method of attaching the headstock to the column before lifting. Only lift the headstock by the casting to

avoid damaging more fragile components. Applying lubrication to the column will ease the installation.

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9. Slide the headstock down over the column, taking care to align the sides of the headstock with the sides of the base.

Tighten set screws to secure in place.

Figure 5 - Mounting the headstock

Final Assembly Steps

10. Attach Table Vertical Adjustment Lever to the lifting mechanism, making sure set screw is fully tightened to flat spot on

shaft.

11. Lock the table bracket handle (lock handle behind the column) and insert the table into the table bracket.

12. Loosen the table release set screw to allow proper locking against table rotation.

Figure 6 –Table release set screw

13. Install the 3 handles for raising and lowering the quill assembly.

Note: Do Not Over Tighten.

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