Novatech 11.569.00-B Bedienungsanleitung

Revision: 0

Release date: 28.10.2021

OWNER’S MANUAL 1.0

ROLL TRAILER 100T 60FT

For transporting evenly distributed loads on the trailer

PROJECT NUMBER:11.569.00-B

NOVATECH ApS - Skudehavnsvej 30 - DK 9000 Aalborg. P.O.Box 540

Tel. +45 98 16 50 09 Fax +45 98 16 80 97 mail@novatech.dk

Revision History

REVISION

DATE

DESCRIPTION

PAGE

CHANGED BY

 
 
NOVATECH ApS - Skudehavnsvej 30 - DK 9000 Aalborg. P.O.Box 540 
Tel. +45 98 16 50 09 Fax +45 98 16 80 97 mail@novatech.dk 

 
 
Table of Contents 
Product information................................................................................................................. 4 
Terms and units ....................................................................................................................... 6 
Safety....................................................................................................................................... 8 
General description................................................................................................................ 13 
Operating rules ...................................................................................................................... 15 
Working with the trailer ........................................................................................................ 16 
1. Before first use............................................................................................................... 16 
2. Connecting the tugmaster............................................................................................... 16 
3. Loading the trailer.......................................................................................................... 17 
4. Driving with the trailer................................................................................................... 19 
5. Driving on the ramp ....................................................................................................... 20 
6. Disconnecting the tugmaster.......................................................................................... 20 
7. Trailer transport and stacking storage............................................................................ 21 
Maintenance........................................................................................................................... 24 
1. Maintenance manual ...................................................................................................... 24 
2. Grease points.................................................................................................................. 26 
3. Bolts ............................................................................................................................... 27 
4. Old tire replacement....................................................................................................... 27 
5. Bearings replacement..................................................................................................... 27 
6. Maintenance schedule .................................................................................................... 28 
7. General safety................................................................................................................. 28 
Spare parts ............................................................................................................................. 28 
Warranty regulations ............................................................................................................. 29 
 
 
 
 

NOVATECH ApS - Skudehavnsvej 30 - DK 9000 Aalborg. P.O.Box 540

Tel. +45 98 16 50 09 Fax +45 98 16 80 97 mail@novatech.dk

1. Product information

Manufacturer:

NT Industry Sp. z o.o.

(subsidiary of Novatech Aps.)

Fabryczna 1

43-180 Orzesze /Poland

Vendor:

Novatech Aps.

Skudehavnsvej 30

9000 Aalborg / Denmark

Phone no: +45 98 16 50 09

Fax no: +45 98 16 80 97

Type: Transport equipment

Name: Roll Trailer 100t 60ft

Project number: 11.569.00-B

Production year: 2021

Weights and loads

Capacity [kN]

1000

Tare weight [kg]

12000

Axle load [kN]

820

4 x 205

5th wheel load (without gooseneck) [kN]

305

Dimensions

Total length [mm]

18500

Total width [mm]

2790

Total height [mm]

900

Rear overhang [mm]

5000

Length of the loading area (ft)

Running gear

Number of axle lines

Number of wheels

Tire size (solid rubber) (inch)

22x16x16

Loading platform

Steel deck

5mm checker plate

Max surface pressure 19,4kN/m2

Speed and distance

Speed max. (km/h)

With load

Without load

Distance with max. speed (m)

2000

Min. 3 hours break between driving

cycles

Accessories

D-rings

Equipped

50 pcs 50t BL

Lashing eye

Equipped

2 pcs on each longbeam

Forklift pockets

Equipped

2050 mm distance in between

Finish

Shoot blasting

Sa 2½

EN ISO 8501

Top coat

EN ISO 12944-6

NOVATECH ApS - Skudehavnsvej 30 - DK 9000 Aalborg. P.O.Box 540

Tel. +45 98 16 50 09 Fax +45 98 16 80 97 mail@novatech.dk

Road requirements

Max ramp angle (deg)

Max allowable transverse slope (deg)

Max tugmaster angle (deg)

±70

Other requirements

Ambient temperature (°C)

MIN. -20; MAKS +40

NOVATECH ApS - Skudehavnsvej 30 - DK 9000 Aalborg. P.O.Box 540

Tel. +45 98 16 50 09 Fax +45 98 16 80 97 mail@novatech.dk

2. Terms and units

Table 1. Unit conversion table

SI / METRIC SYSTEM

US UNITS

1 mm

0.03937 in

1 m

3.281 ft

1 km

0.6214 mi

1 km/h

0.6214 mph

1 kg

2.205 Ib

1 t

2205 Ibs

1 N

0.2248 Ibf

1 Nm

0.7376 Ibf*ft

1 bar

14.5 psi

1 liter

0.264 gal

Table 2. Definitions table

Cargo deck

The area within the CTU boundaries onto which packages may be placed and

secured.

Cargo transport unit (CTU)

A freight container, swap body, vehicle, railway wagon or any other similar

unit in particular when used in intermodal transport.

Clean CTU

A CTU free from:

Any previous cargo residues;

Any securing materials used from previous consignments;

Any marks, placards or signs associated with previous

consignments;

Any detritus (waste) that may have accumulated in the CTU;

Visible pests and other living or dead organisms, including any part,

gametes, seeds, eggs or propagules of such species that may survive

and subsequently reproduce; soil; organic matter;

All other items covered by contamination, infestation and invasive

alien species that can be discovered upon visible inspection.

COG

Center of gravity

Contamination

Visible forms of animals, insects or other invertebrates (alive or dead, in any

lifecycle stage, including egg casings or rafts), or any organic material of

animal origin (including blood, bones, hair, flesh, secretions, excretions);

viable or non-viable plants or plant products (including fruit, seeds, leaves,

twigs, roots, bark); or other organic material, including fungi; or soil, or

water; where such products are not the manifested cargo within the CTU.

Overloaded

Load (kN) placed on the trailer is greater than the maximum capacity.

User

Whoever uses the Roll Trailer or has it operated by suitable trained personal

is considered to be the user (employer/company)

Trained personnel

Trained personnel are persons who have been instructed and trained in the

duties with which they are entrusted and risks which may arise from

incorrect behaviour, have been advised on the necessary protective devices,

precautions, applicable regulations, accident prevention regulations and

prevailing conditions and have proven their ability.

Qualified person

(specialist)

A qualified person is one with the necessary qualification, based on

theoretical and practical knowledge of trailers, for the required activities as

listed in the manual. Person with the authority to undertake certain

maintenance work on our products include service engineers of

manufacturer and trained fitters with the corresponding certification.

NOVATECH ApS - Skudehavnsvej 30 - DK 9000 Aalborg. P.O.Box 540

Tel. +45 98 16 50 09 Fax +45 98 16 80 97 mail@novatech.dk

SWL

Safe Working Load (SWL) is the maximum safe force that a piece of lifting

equipment, lifting device or accessory can exert to lift, suspend, or lower,

a given mass without fear of breaking.

TARE

Tare is unladen weight of a device.

Remarks

DANGER

Highest danger level

Immediate danger of death or severe injury

The action is forbidden

WARNING

High danger level

Possible danger of death or severe injury

Measures to be taken for preventing specific danger

CAUTION

Hazardous situation

Danger of injury or property damage

Measures to be taken for preventing specific danger

NOVATECH ApS - Skudehavnsvej 30 - DK 9000 Aalborg. P.O.Box 540

Tel. +45 98 16 50 09 Fax +45 98 16 80 97 mail@novatech.dk

3. Safety

This section contains general safety instructions for supplied machine. This manual should

be reviewed very carefully by all persons working on or with supplied machine.

Conditions

REMEMBER: YOU are the best to prevent YOU from getting injured if you think about

it before you come near the machine.

You should think about your own safety first. Various errors must be corrected as soon

as possible.

Operators should think twice before they do anything with the machine not to get

injured.

Machine should not be started until the operator is satisfied that there are no persons

or unwanted things close by, in or on the machine and start-up can be done without

risk to life and injury and damage to the machine.

There are not always more persons in the immediate vicinity, so it requires that operators

are extra careful in their use since help is not in the immediate vicinity.

General safety instructions for maintenance personal.

Maintenance and service personnel must remember to disconnect the power supply

for machine, when maintenance, repair works, troubleshooting, cleaning etc are performed.

Put a sign on the machine indicating that "Do not start, work in progress" and "This energy

source is locked." The service worker writes his name on the sign, so the third party can see

who is working on the machine.

As long as the desired power is connected, it is incumbent for the service employees to make

sure that others cannot get injured by / in / on machine.

After repairs, troubleshooting etc. is completed, the service employees ensure that

all connections, guards etc. are properly installed, secured and connected before the machine

is start up again.

CAUTION

Risk of injury

Read the instructions

NOVATECH ApS - Skudehavnsvej 30 - DK 9000 Aalborg. P.O.Box 540

Tel. +45 98 16 50 09 Fax +45 98 16 80 97 mail@novatech.dk

General safety information

CAUTION

Risk of injury

Read the instructions

CAUTION

Danger when assembling of components and risk of cuts due to sharp edges.

Use safety gloves

CAUTION

Danger of flip over components due to insufficient stability or if it falls down

during transportation

Never work under suspended components

Always use suitable, undamaged and tested cranes and load

attachment gear for the respective load

Wear safety shoes.

Use safety helmet

CAUTION

Danger from sliding, rolling or falling components due to improper use

of trailer

Ensure transport equipment has sufficient capacity

Wear safety shoes.

Use safety helmet

CAUTION

Danger of grease and oil. Risk of slipping!

Immediately remove grease and oil residues

It is recommended for operators to use non-slip footwear, safety vest

and helmet when working near machine

CAUTION

Danger due to high working areas. Risk of falling down!

Work only in safe areas.

Use safety helmet

Use safety harnesses

Entrance on gooseneck is forbidden

NOVATECH ApS - Skudehavnsvej 30 - DK 9000 Aalborg. P.O.Box 540

Tel. +45 98 16 50 09 Fax +45 98 16 80 97 mail@novatech.dk

CAUTION

Movement/rotation of different components can result in the danger

of injury.

Never reach between moving parts with your hands or other body

parts

Use safety gloves and helmet

NOTICE

Before starting, ensure that all devices are in place and functional.

Take into account the capacity limits (especially lifting capacity).

Use appropriate safety equipment when working under special

temperature conditions.

You should not use medicines that affect reaction and perception,

when working with it.

It is the user and NOT Novatech ApS, which is responsible for all

personal and property damages, arising due to non-proper use.

Safe operation is not guaranteed if the machine is not used according

to specifications.

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