Novitool Aero 625 Bedienungsanleitung
Novitool®Aero®Press
End Plate Removal Instructions
www.flexco.com
IMPROPER OR UNSAFE use of this tool can result in serious bodily injury! is manual contains important information
about product function and safety. Please read and understand this manual BEFORE operating the tool. Please keep this
manual available for other users and owners before they use the tool. is manual should be stored in a safe place.
WARNING
Patent number: US 9,090,022 B1 and other Patents Pending
www.flexco.com
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Table of Contents
General Safety Rules...................................................................................... 3
End Plate Removal to Access Electrical Tray
Top Beam End Plate Removal to Access Electrical Tray ................. 5
Bottom Beam End Plate Removal to Access Electrical Tray........... 8
Electrical Tray Contents
Top Beam (Aero® 625 and 1525) Electrical Tray Contents ........... 10
Bottom Beam (Aero® 625 and 1525) Electrical Tray Contents..... 11
Reassembly of End Plate
Top Beam End Plate Reassembly...................................................... 12
Bottom Beam End Plate Reassembly ............................................... 15
Inspection Items .......................................................................................... 17
How to Clean the Platens ........................................................................... 17
Spare Parts List............................................................................................. 18
Technical Assistance ................................................................................... 18
Schematics.................................................................................................... 19
Ply 130™ply separator
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Signal words:
“DANGER” indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury. is signal word is
limited to the most extreme situations.
“WARNING” indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
“CAUTION” indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury. It may also be used to
alert against unsafe practices.
Safety Symbol
is international safety symbol is used to
identify and call attention to specic
safety matters.
Safety Information
To avoid severe personal injury or property
damage, read carefully and understand the
following Safety Precautions.
!
General Safety Rules – Save These Instructions
Ensure machine, power cable and power source
are not positioned in standing water or exposed
to wetconditions.
Do not connect machine to power or operate
machine if machine is wet. Machine intended
for non-condensing/non-icing conditions.
NEVER leave power cord plugged into wall
while detached from unit as this could lead to
a serious electrical danger if it comes in contact
with uids, such as water.
Service shall only be performed by
a qualied electrician. Power shall
be removed before service. Follow
Lock-Out Tag-Out procedures.
Observe proper maintenance procedures. Do
not modify electrical circuit.
1. WORK AREA
!DANGER
High Voltage!
Do not operate power tools in explosive
atmospheres, such as in the presence of ammable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
!CAUTION
Keep your work area clean and well lit.
2. ELECTRICAL SAFETY
!DANGER
e Aero® is a single insulated machine and
needs a multiple wire grounded power cord and
grounded power supply system. Do not modify
electrical cables provided.
Never alter or remove safety devices.
Never operate press with an extension cord.
!WARNING
Operating press on incorrect voltage can cause
serious damage and potential hazards. Available
Aero® power cords:
• 110 volt; single phase
• 230 volt; single phase
• 230 volt; three phase
• 400 volt; three phase + neutral
• 400 volt; three phase
• 460 volt; three phase
Do not use outdoors. is machine is designed
for indoor use only. e press must be
transported in transport case when outdoors.
Inspect machine before each use. Ensure
machine and power cable are not damaged.
Machine shall not be operated with damaged
controllers, power cords, or other mechanical
components.
Ply 130™ply separator
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!CAUTION
Only operate Aero® with machine positioned on
a level, rm surface.
NEVER use a machine which is defective or
operating abnormally. If machine appears to
be operating unusually, making strange noises,
or otherwise appears defective, stop using it
immediately and arrange for repairs.
Do not use machine if switch does not turn
it on or o. Any machine that cannot be
controlled with a switch is dangerous and must
be repaired.
Check for misalignment or binding of moving
parts, breakage of parts, and any other
condition that may aect machine operation. If
damaged, have machine serviced before using.
In order to maintain air ow, do not cover the
air inlets on top, at ends and on sides where air
ows through.
Maintain machine in clean condition. Remove
any oils, greases, or food product from outside
and inside machine.
Avoid dropping or severe handling of machine
at all times, including during movement in
transport case.
If the electrical supply cord is damaged, it must
be replaced by a special cord available from the
manufacturer or it’s service agent.
3. PERSONAL SAFETY
!WARNING
Use safety equipment. Always wear eye
protection, gloves, non-skid safety shoes, and
adhere to other safety standards of the facility
where operating the press.
Stay alert, watch what you are doing, and use
common sense when operating a machine. Do
not use machine while tired or under inuence
of drugs, alcohol, or medication. A moment of
inattention while operating machines may result
in serious personal injury.
Do not wear loose clothing or jewelry. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
When moving in transport case, ensure casters
are unlocked and case is latched securely.
Abide by all instructions and warning labels.
is equipment is not to be used by children
or persons with reduced physical, sensory or
mental capabilities, or lack of experience and
knowledge of the equipment.
4. USE AND CARE
!WARNING
Read and understand Aero® operations manual
before using machine.
Do not store solvents in Aero® transport case.
General Safety Rules
!CAUTION
e Aero has been optimized for process speed,
portability, and ease of use. A resulting aect
of the designed portability is that the structure
will deect as internal air pressure is increasing
during splice process. e length of press will
determine how much deection will occur at
any specic pressure. Beam extrusions were
designed with strength to return to their normal
state when pressure is relieved; deection will
not be permanent.
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A
A1
Aero®Press End Plate Removal and Reassembly
Tools to Service Press
• 2 mm hex key
• 6 mm hex key
• 7 mm crescent wrench
• Aero® splice press instruction manual
A2 End Plate Removal to Access Electrical Tray
Both top and bottom press beams contain an electrical tray with all electrical and pneumatic
components. Prior to accessing electrical trays unplug all power cables (power switch alone is not
sucient). Procedure to remove electrical trays are as follows:
ÜTop Beam End Plate
Removal To Access
Electrical Tray:
1. Locate rear top end plate (end without display
screen). Using 6 mm hex key, unscrew 3 bolts
located on rear top end plate.
Pull away from extrusion.
2. Disconnect ground wires from end plate.
Remove end plate.
Ply 130™ply separator
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Top End Plate Removal
3. Disconnect by pulling three connectors straight out inside top beam of press.
NOTE: pull on connectors not wires themselves:
A. Heater connector (gray): 2 white wires
and 1 red wire
B. ermal fuse connector (gray): whitewire
C. ermocouple connector (yellow):
2 mm hex key may be used to
assist in removal
Ply 130™ply separator
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Top End Plate Removal
4. Disconnect the 2 pneumatic connections.
Hold down blue ring of connector and pull
hose out.
5. Using 6 mm hex key, unscrew 3 screws located
on front end plate.
Ensure wires are free to move and not tangled. en gently pull top end plate to slide electrical tray
out of beam.
Ply 130™ply separator
www.flexco.com
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Bottom End Plate Removal
ÜBottom Beam End Plate Removal to Access Electrical Tray:
1. Locate rear end plate (end without electrical
connectors). Using a 6 mm hex key, unscrew 4
screws located on rear bottom end plate.
Pull away from extrusion.
2. Disconnect ground wires from end plate.
Remove end plate.
3. Disconnect by pulling three connectors
straight out inside top beam of press.
NOTE: pull on connectors not wires
themselves:
A. Heater connector (gray): 2 white wires
and 1 red wire
Ply 130™ply separator
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Bottom End Plate Removal
B. ermal fuse connector (gray): whitewire
C. ermocouple connector (yellow): 2 mm
hex key may be used to assist in removal
4. Using 6 mm hex key unscrew 4 screws located
on front end plate.
Ensure wires are free to move and not tangled. en gently pull top end plate to slide electrical tray
out of beam.
Ply 130™ply separator
www.flexco.com
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Electrical Tray Contents
A3 Electrical Tray Contents
Top Beam Electrical Tray Contents:
A. Umbilical cable
B. Main controller with display and
control knob
C. Press release valve
D. USB connector
E. Cooling fans
F. Compressor
G. ermal fuse relay
H. Power control PCB
I. Solid state relay
J. S/P relay
F
IG
JEHD
A
B
C
Aero® 625 Top Beam Electrical Tray
Aero® 1525 Top Beam Electrical Tray
I
J
A
B
C
G
H
E
F
EED
E
Andere Handbücher für Aero 625
1
Dieses Handbuch passt für folgende Modelle
4
Inhaltsverzeichnis
Andere Novitool Elektrowerkzeuge Handbücher
