NOVOTEST TP-1M Bedienungsanleitung
COATING THICKNESS GAUGE
NOVOTEST TP-1M
OPERATION MANUAL
2018
Development and manufacturing of
non-destructive control units and
system
Coating Thickness Gauge NOVOTEST TP-1M
1
CONTENTS
1. General instructions: 2
1.1. Purpose of the device 2
1.2. Operation conditions 3
2. Specifications 3
3. Packing list 7
4. Labeling and packaging 9
5. The circuit diagram, principles of operation, indicators
and controls 9
5.1. Block-diagram 9
5.2. Operation principles 9
5.3. Device display 10
5.4. Device keyboard 10
6. Device Usage 11
6.1. Preparation and Set up 11
6.1.1. Operation with batteries 11
6.1.2. Charging batteries 12
6.2. Turning on 12
6.3. Measurements 13
6.4. Average values of measurements 14
6.5. Measured value scales 15
6.6. Calibration 16
6.7. Turning off 18
7. Safety precautions 19
8. Transportation and storage 19
9. Device testing 19
10. Testing certificate 20
Development and manufacturing of
non-destructive control units and
system
Coating Thickness Gauge NOVOTEST TP-1M
2
The following operation manual explains the preparation,
setup, principles of operation, usage, and troubleshooting of
the Coating Thickness Gauge NOVOTEST TP-1M, the
Device thereafter.
1 General instructions
1.1 Purpose of the Device
The device is designed for measuring:
The thickness of:
dielectric and conducting non-ferromagnetic,
except for nickel, electrolytic covering on conducting
ferromagnetic base material with the use of
inductive converters F;
thick dielectric (bituminous, mastic and the
others) on ferromagnetic and non-ferromagnetic
base materials with use of parametric converters M;
dielectric covering on conductive non-
ferromagnetic base materials with use of parametric
converters NF;
conductive non-ferromagnetic coverings on
conductive non-ferromagnetic base materials with
use of converters NF;
Environmental conditions:
temperature of metal surface with the use of the
converter ST;
temperature of air, air moisture, dew-point with
use of the converter STMD;
Development and manufacturing of
non-destructive control units and
system
Coating Thickness Gauge NOVOTEST TP-1M
3
Also for the slot dept measuring, and
estimation of the surface roughness with the use
of converters DSH.
1.2 Operation conditions
temperature of the air
from -5 to +40С
temperature for the
converters
-20 to +40С
relative air moisture
- 98% at the
temperature of + 35С
2 Specifications
2.1 Measuring range of the surface thickness
- The inductive converters F(non-ferromagnetic surfaces on
ferromagnetic base materials):
Type of the probe
Measuring range, µm
F-0,5
0-500
F-2
0-2000
F-5
0-5000
- The parametric converters NF (dielectric coverings on the
conductive non-ferromagnetic base materials):
Type of the probe
Measuring range, µm
NF-0,5
0-500
NF-2
0-2000
Development and manufacturing of
non-destructive control units and
system
Coating Thickness Gauge NOVOTEST TP-1M
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- The parametric converters M(dielectric coverings on the
conducting ferro- and non-ferromagnetic base materials):
Type of the probe
Measuring range, µm
M12
0-12000
M30
0-30000
2.2 Measuring range of the slot depth and
estimation of the surface roughness:
Type of the probe
Measuring range, µm
DSH1
0-300
2.3 Measuring range of the temperature,
moisture and the dew-point:
- Temperature indication of the metal surface:
Type of the probe
Measuring range, С
ST
-50…+125 С
- Temperature indication of the air, air moisture, and the
dew-point:
Type of the probe
Measuring range
STMD
air moisture: 0 - 100%
temperature: -50…125°С
dew-point: -15 - +40°С
Development and manufacturing of
non-destructive control units and
system
Coating Thickness Gauge NOVOTEST TP-1M
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2.4 Measurement accuracy of the covering
thickness with the roughness of surface
Ra≤1±0,1 µm:
Type of the probe
Measurement accuracy, mm
F-0,5
±(0,03h + 0,001)
F-2
±(0,03h + 0,002)
F-5
±(0,03h + 0,002)
NF-0,5
±(0,03h + 0,001)
NF-2
±(0,03h + 0,002)
M12
±(0,03h + 0,01)
M30
±(0,03h + 0,02)
h –rated value of the depth , mm
2.5 Limits of the tolerable error of the slot
depth measuring and estimation of the surface
roughness:
Type of the probe
Measurement accuracy, mm
DR1
±(0,03h + 0,002)
h –rated value of the slot depth, mm
2.6 The Measurement accuracy of the covering
thickness at temperature ranging from
-10Сto + 40С:
Type of the probe
Measurement accuracy, mm
F-0,5
±(0,02h + 0,002)
F-2
±(0,02h + 0,002)
F-5
±(0,02h + 0,002)
Development and manufacturing of
non-destructive control units and
system
Coating Thickness Gauge NOVOTEST TP-1M
6
NF-0,5
±(0,02h + 0,002)
NF-2
±(0,02h + 0,002)
M12
±(0,02h + 0,1)
M30
±(0,03h + 0,1)
h –rated value of the thickness, mm
2.7 The additional error limits of the slot depth
measuring and estimation of the surface
roughness at temperature ranging from
-10Сto + 40С:
Type of the probe
Measurement accuracy, mm
DSH
±(0,03h + 0,002)
h –rated value of the slot depth, mm
2.8 Overall dimensions:
Name
Overall dimensions, mm
Information
processing unit
120х60х25
F-0,5
Ø10х35
F-2
Ø12х40
F-5
Ø18х40
NF-0,5
Ø15х60
NF-2
Ø15х60
M12
Ø18х40
M30
Ø25х60
DSH
Ø18х40
Development and manufacturing of
non-destructive control units and
system
Coating Thickness Gauge NOVOTEST TP-1M
7
2.9 Weight:
Name
Weight, kg
Information
processing unit
0,25
Probes
0,1
2.10 Power supply and the time of the
continuous operation:
2.10.1Power supply is provided by 2 NiMH
rechargeable batteries or cells with the voltage
rating 1,5V.
2.10.2Time of the continuous operation from
recharged batteries, no less than 20 hours.
2.10.3The device is turned off automatically 1 minute
after the last measurement was made.
3 Packing list:
3.1 Information processing unit –1 pc.
3.2 Probes:
Type
Number
Measuring
range of the
thickness
Purpose
F-0,5
0-500 µm
Control of the paint and
galvanic covering
F-2
0-2000 µm
Control of the paint and
galvanic covering
F-5
0-5000 µm
Control of the paint and
Development and manufacturing of
non-destructive control units and
system
Coating Thickness Gauge NOVOTEST TP-1M
8
mastic covering
NF-0,5
0-500 µm
Control of the anodic-
oxide films and paint
and galvanic coverings
on low-sized and short
radius parts
NF-2
0-2000 µm
Control of the anodic-
oxide films and paint
and galvanic coverings
M12
0-12 µm
Control of the mastic
covering
M30
0-30 µm
Control of the mastic
covering
DSH
0-300 µm
Control of the surface
roughness after sanding
and bead-bloating
ST
-50…+125 С
Control of the
temperature
STMD
moisture:
0 - 100%
temperature:
-50…125°С
dew-point:
-15 - +40°С
Control of the
temperature, moisture
and the dew-point
3.3 Set of reference thickness samples –1 pc.
3.4 Rechargeable battery –2 pcs.
3.5 Charger –1 pc.
3.6 Operation manual.
3.7 Case
Development and manufacturing of
non-destructive control units and
system
Coating Thickness Gauge NOVOTEST TP-1M
9
4 Labeling and packaging
The following information is on the case:
Manufacturer name and logo;
Serial number and the manufacturing date located
on the back cover plate.
The information processing unit and the probes are
kept in a case that protect from transformation
damage.
5 The circuit diagram, principles of operation,
indicators and controls
5.1 Block-diagram
The device includes the electronic module and
probe, attached with the connector. Detachable
connector is on the upper front surface of the case.
Navigation buttons are on the front panel, as well as
the graphic indicator. The battery located in the
lower back spot of the case under the cover in the
compartment for batteries.
5.2 Operation principles
Operation of the device is based on measuring
oscillator frequency with coil of eddy current
parametric converter in the circuit. The frequency of
the oscillation depends on covering thickness. The
result of the measuring is indicated on the display.
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