ODB SCL800SM-3X Bedienungsanleitung
Automated Self Contained
Leaf Collector
SCL800SM-3X
SCL800SM-3X
ODB Company
5118 Glen Alden Drive
Richmond, VA 23231
800-446-9823
www.leafcollector.com
Owner's Manual
Safety Manual
Pre-Operating Manual
Operating Manual
Maintenance Manual
Service Manual
Parts Catalog
Automated Self Contained
Leaf Collector
IMPROPER USE OF ANY MACHINE CAN
RESULT IN INJURY!
STUDY AND FOLLOW ALL SAFETY
PRECAUTIONS BEFORE OPERATING OR
REPAIRING UNIT
DO NOT ATTEMPT TO OPERATE
OR REPAIR
THE LEAF COLLECTOR WITHOUT FIRST
READING AND UNDERSTANDING THIS
MANUAL
IF YOU HAVE ANY QUESTIONS CONCERNING THE
INSTALLATION OR OPERATION OFTHIS UNIT, PLEASE CALL
ODB FORASSISTANCE BEFOREATTEMPTING TO REPAIR OR
OPERATE THE UNIT.
THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND
SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD.
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.0 GENERAL SAFETY
1.1 Safety Symbol Definitions
1.2 Do’s and Don’t’s
1.3 Training
1.4 Safety Decal Listing and Part Numbers
2.0 PRE-OPERATING SECTION
2.1 Instruments and Controls
2.2 Safe Operations
2.3 Preparation for Operation
2.4 Pre-Transport Checks
2.5 Protective Equipment and Clothing
2.6 Worksite Preparation
3.0 OPERATING SECTION
3.1 Starting Engine
3.2 Engaging PTO
3.3 Dumping the Body
3.4 Hose Boom Operation - 3 Axis
4.0 MAINTENANCE SECTION
4.1 Maintenance Overview
4.2 Maintenance Interval Chart
4.3 Lubrication
4.4 Preventative Maintenance
4.5 Torque Values
4.6 Quick Reference Maintenance Chart
SAFETY, OPERATING AND MAINTENANCE
TABLE OF CONTENTS
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
800-446-9823
This manual is for the leaf vacuum part of the unit only, please refer
to the truck’s owners manual for safety, maintenance or parts.
TABLE OF CONTENTS
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
SAFETY, OPERATING AND MAINTENANCE
TABLE OF CONTENTS, continued;
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
800-446-9823
5.0 SERVICE SECTION
SERVICE AND TROUBLESHOOTING
5.1 Blower Housing Face Removal
5.2 Drive Belt Replacement
5.3 Drive Bearing Replacement
5.4 Impeller Replacement
5.5 Blwr Hsing Liner Replacement
5.6 Auto PTO Linkage Adustment
5.7 Engine Electrical Troubleshooting
WIRING DIAGRAMS
Basic Wiring Diagram
Instrument Panel Wiring
Joystick Wiring Diagram
Terminal Box Wiring Diagram
Valve Body Wiring Diagram
Remote Clutch & Throttle Diagram
Chassis Wiring Diagram
HOIST HYDRAULIC SYSTEM
Hydraulic System Diagram
Hoist Operation
6.0 PARTS BREAKDOWNS
ENGINE GROUP
Inst. Panel Breakdown
Air Cleaner Assembly
Engine Sheet Metal Assembly
Engine Mount
Engine Exhaust
Radiator Assembly
Remote Throttle Ass’y
CLUTCH GROUP
Clutch Breakdown
Auto PTO Breakdown
Auto PTO Linkage
Clutch Assist Breakdown
6.0 PARTS BREAKDOWNS, cont.;
BLOWER HOUSING GROUP
Blower Housing Face
Belt Drive Group (OPTIONAL)
Imp. & Blr Housing Breakdown
CHASSISAND HOPPER GROUP
Fuel Tank Assembly
Hydraulic Tank & Valve Assembly
Top Screen Assembly
Chassis/Body Prop Group
Light and Reflector Group
Automated Door Latch Assembly
Air Group Assembly
Box Container Interior Group
HOSE BOOM GROUP
Hose BoomAssembly
BoomAdjuster Frame
1.0 GENERAL SAFETY
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.0 GENERAL SAFETY
1.1 Safety Symbol Definitions
1.2 Do’s and Don’t’s
1.3 Training
1.4 Safety Decal Listing and Part Numbers
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
1.0
GENERAL
SAFETY
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SAFETY PRECAUTIONS
!
The purpose of safety symbols are to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your careful
attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not
substitutues for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates danger, warning or caution.
Attention is required in order to avoid serious personal injury. May be used
in conjuction with other symbols or pictographs.
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
Disregarding this safety warning WILL result in serious equipment
damage, injury or possible death.
Disregarding this safety warning CAN result in serious equipment
damage, injury or possible death.
Disregarding this safety warning MAY result in minor or moderate
injury or property damage.
1.1 SAFETY SYMBOL DEFINITIONS:
This manual provides the owners/operator with procedures for safe opera-
tion, maintenance and repair of ODB’s leaf collectors. As with any ma-
chine, there are hazards associated with their operation. For this reason
safety is emphasized throughout this manual. To highlight specific safety
information the following safety definitions are provided to assist the
reader.
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
Manufactured by
SAFETY PRECAUTIONS
DO NOT operate, maintain or repair this unit without having fully read
and understood ALL the aspects of this manual.
DO NOT ride, sit or stand on unit at anytime.
DO NOT modify the leaf vacuum for any reasons to allow for riders.
DO NOT operate the unit in a state of disrepair.
DO NOT operate the unit with ANY guards or safety devices broken,
missing, or inoperable.
DO NOT operate the unit without wearing proper safety equipment.
DO NOT operate this unit while under the influence of any alcohol or
medication.
DO NOT operate this unit if you have a record of mental instability or
dizziness which could result in injury to yourself or others.
DO NOT operate this unit if you are under 18 years of age.
DO NOT operate this unit without fully inspecting the unit for any dam-
age or leakage.
DO NOT operate if the unit has any excessive vibration.
DO NOT operate unit with the inspection door limit switch damaged or
missing.
DO NOT operate unit unless it is properly connected to a leaf collection
box.
DO NOT operate unit unless it is properly attached to the tow vehicle.
DO NOT tow unit without using all the safety chains.
DO NOT tow unit with a damaged tongue.
DO NOT fill fuel tank with engine running. Allow engine to cool for 5
minutes before refueling.
DO NOT operate unit if fuel is spilled or with fuel cap off.
DO NOT smoke or weld near the unit.
DO NOT run engine in an enclosed area.
DO NOT place hands or feet near moving or rotating parts.
DO NOT operate engine with an accumulation of grass, leaves or other
debris on the engine.
Read and understand this entire manual before operating, maintain-
ing or repairing the leaf vacuum.
1.2 DO’S AND DO NOT’S:
This section contains some general safety precautions to do and not to do.
This is not an all inclusive list and and it is the responsibilty of the operator
to have proper training and use common sense in work situations.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
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22.
DO NOT:
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
Manufactured by
SAFETY PRECAUTIONS
DO NOT run engine withaircleanerremoved.
DO NOT leave leaf machine unattended while in operation.
DO NOT park machine on steep grade or slope.
DO NOT vacuum a leaf pile without looking for foreign objects such as
metal, glass, plastic or large pieces of wood.
23.
24.
25.
26.
DO NOT, continued;
DO’s:
DO completely read and understand the owner’s manual before operat-
ing, maintaining or repairing the leaf collector.
DO follow engine and PTO manufacturer operating and maintenance
instructions.
DO check fuel lines and fittings frequently for cracks or leaks. Replace
if necessary.
DO completely inspect the unit before leaving the service garage.
DO check the tow tongue each day for cracks.
DO inspect and be attentive to what is being vacuumed.
DO check the impeller, liners and blower housing for cracks or holes
daily.
DO removethe lead sparkplugwiresbefore doing anymaintenanceon
theunit.
DO wear proper safety equipment as described in this manual.
DO watch for pedestrians, animals and other foreign material when
vacuuming leaves.
DO replace any worn or missing safety stickers immediately.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
Manufactured by
SAFETY PRECAUTIONS
Improper use of the ODB leaf collector CAN result in severe per-
sonal injury or death. All personnel using this leaf vacuum must be
trained and qualified with all the operations, maintenance, repair
and safety procedures defined in this manual.
1.3 TRAINING:
The warnings and procedures regarding safety in this manual are to be
used as a guideline only. It is impossible to cover all the events that could
happen in the vacuuming process. For this reason, it is vital that the
owner accept the responsibility to implement a training program that will
provide every operator or mechanic the basic skills and knowledge to
make good judgement in all situations.
This training program must include the entire scope of hazards, precau-
tions and government regulations encountered in the vacuuming process.
The program should stress the need for regularly scheduled preventive
maintenance and detailed equipment safety checks.
ODB strongly recommends all training programs be documented to ensure
all operators and mechanics receive initial training on not just the opera-
tion but the safety features of the leaf collector.
ODB COMPODB COMP
ODB COMPODB COMP
ODB COMPANYANY
ANYANY
ANY
Manufactured by
SAFETY PRECAUTIONS
1.4 SAFETY DECALS - SCL800
Danger--Do Not Raise Hoist Without Trailer Attached...
Danger--Do Not Ride, Sit or Stand on Unit
Danger--Head, Eye and Ear Protection Required
Danger- Do Not Open Doors While Unit is In Operation
Danger- Do Not Go Under Raised Body...
Use Diesel Only
Danger--Flammable
Do Not Engage PTO over 1,000 RPM
Danger--Rotating Parts
Danger--Explosion Hazard
Danger--Check Impeller and Liners Daily for Wear
Danger--Inspect Tow Bar for Damage
Warning--Check Lug nuts
ODB leaf collection systems sticker
Throttle decal
Safety Shut off-Ignition decal
Caution- Unload Body Before Using Body Prop
Caution- Body must be braced before servicing hoist...
Caution- Operation of Body Prop
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
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19.
ITEM
NO. PART
NUMBER DESCRIPTION
200175
200179
200181
200186
200188
200055
200177
200059
200183
200178
200189
200180
200104
200061
200120
200112
200190
200187
200185
Decals shown on next page
5,17,18,19
7,6,10
1,2,3,12
3,8,9,15,16
3,9,11
4
*Read and Follow all Safety
Sticker Warnings--Replace all
damaged or missing stickers im-
mediately.
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