OJ Electronics DRHX PC-Tool Bedienungsanleitung

INSTRUCTIONS

OJ DRHX PC-Tool

OJ Drives®

DEDICATED SOLUTIONS FOR ROTARY HEAT EXCHANGERS

INSTRUCTIONS OJ DRHX PC-Tool

Contents

1. General..........................................................................3

1.1 Product programme ..........................................................3

1.2 Features ...................................................................3

2. Installation .......................................................................3

2.1 System requirements .........................................................3

2.2 Program installation ..........................................................3

2.3 USB-to-RS485 connection ....................................................4

3. Functions ........................................................................5

3.1 Access level overview ........................................................5

3.2 Setup (access level 0) ........................................................5

3.3 Operate (access level 0).......................................................6

3.4 Conﬁguration (access level 0) ..................................................7

3.5 Alarm log (access level 0) .....................................................7

3.6 Info (access level 0) ..........................................................7

3.7 About (access level 0) ........................................................8

3.8 Firmware & Conﬁg (access level 1) ..............................................8

4. Service and maintenance............................................................9

5. Environment protection .............................................................9

6. Product disposal ..................................................................9

7. Troubleshooting ...................................................................9

INSTRUCTIONS OJ DRHX PC-Tool

1. General

These instructions describe the OJ DRHX PC-Tool. The OJ DRHX PC-Tool is a PC-based tool for

controlling, setup and conﬁguration of OJ-DRHX products. This document is designed to present

basic information about the tool.

As the PC-Tool has several access levels, users may not have access to all levels.

Note: These instructions describe User, Service and access levels.

1.1 Product programme

1.2 Features

The OJ-DRHX product series can be conﬁgured by means of the OJ DRHX PC-Tool via connection

to Modbus RJ12 connector “B” on the OJ-DRHX.

OJ DRHX PC-Tool enables you to read out and conﬁgure drive and rotor parameters:

• For factory setup

• For on-site setup

• For reading out log data and saving them in a ﬁle

• For on-site diagnostics during service

• For on-site updating of software/ﬁrmware

• For conﬁguring motor parameters and entering new settings

• For controlling the motor controller and motor

• For testing the drive and rotor

2. Installation

2.1 System requirements

To use the OJ DRHX PC-Tool, you must have an IBM-compatible personal computer that meets the

following minimum system requirements:

• a Pentium PIII 1 GHz or comparable microprocessor

• 512 MB RAM

• an Internet connection for downloading the installation ﬁles or a USB port and USB memory stick

• Microsoft .NET Framework 4 Client Proﬁle

• 5 KB available space on the hard drive

The OJ DRHX PC-Tool only supports the Windows platform and cannot be used on a smartphone or

tablet.

The OJ DRHX PC-Tool software is compatible with the following MS Windows versions:

• Windows Vista

• Windows 7 (32 and 64 bit editions)

• Windows 8

2.2 Program installation

• The OJ DRHX PC-Tool can be downloaded from http://www.ojelectronics.com

• Download the ﬁle to your local hard drive

• Execute the msi ﬁle

• An installation wizard will guide you through the installation process

• A program icon will appear on your desktop once the installation process has been completed

PRODUCT TYPE

OJ DRHX PC-Tool

ver. 1.0 and newer

OJ DRHX PC-Tool Program for conﬁguration of OJ DRHX

INSTRUCTIONS OJ DRHX PC-Tool

2.3 USB-to-RS485 connection

OJ-DRHX PC-Tool is connected by means of a USB cable to a USB-to-RS485 converter and

subsequently to Modbus connector “B” on the OJ-DRHX (ﬁg. 1).

A converter for USB -> Modbus RS485 communication must be used, e.g. type CNV-USB-RS485I

or USB-RS485-WE-1800-BT.

Follow the steps below:

• Consult the OJ-DRHX instructions for information on opening the front cover to access the

Modbus connector.

• Comply with the OJ-DRHXsafety instructions while working on the unit.

• Connect the Modbus cable to either the RJ12 “B” connector or to the spring terminals marked

“A”, “B” and “GND”.

• Connect the Modbus cable to the USB-to-RS485 converter.

• Connect the USB cable to the USB-to-RS485 converter.

• Connect the USB cable to a USB port on the PC.

• Connect the supply power to the OJ-DRHX.

• Start the OJ DRHX PC-Tool.

The connection is a point-to-point connection (PC to drive)

• Provides access to all connected drives in a network by changing the Modbus ID

• Prevents active Modbus communication from other devices (PC-Tool is the only master on the

Modbus)

When using USB-RS485-WE-1800-BT

• Modbus A: Orange wire

• Modbus B: Yellow wire

• Modbus GND: Black wire

Note

When connecting the OJ DRHX to the PC via a USB cable, the PC USB port may become damaged.

• Do NOT use a PC power cable with ground plug when the PC is connected to the drive.

Fig. 1

INSTRUCTIONS OJ DRHX PC-Tool

3. Functions

3.1 Access level overview

Access level 0: User

• Setup: Set Modbus parameters for the connected OJ-DRHX

• Operate: Set operation parameters for the connected OJ-DRHX

• Log: View log data for the connected OJ-DRHX

• Info: View drive software version no., type of connected OJ-DRHX and alarm log

• About: View OJ DRHX PC-Tool version no. and contact information

Access level 1: Service

• Conﬁgure: Setup and change basic settings

• Firmware & Conﬁg: Update ﬁrmware and conﬁg ﬁles

3.2 Setup (access level 0)

Set communication parameters

between PC and drive

• Select COM port

• Set Modbus ID (1-248) or search

for Modbus ID (default ID: 79)

• Select baud rate (9600, 19200,

38400, 57600, 115200)

• Select parity bit (None, Odd, Even)

• Select stop bits (1, 2)

Fig. 2

INSTRUCTIONS OJ DRHX PC-Tool

3.3 Operate (access level 0)

• Start and stop the OJ-DRHX

• Adjust the speed setpoint

• Test mode indicator

• View actual operating parameters of the connected OJ-DRHX

• Actual speed for motor and rotor

• Internal drive temperature

• Supply voltage

• Motor current

• Output power

• DC-Link voltage

• Motor voltage

• Motor torque

• View actual alarm status of connected OJ-DRHX

• Reset alarm

• Graph

Fig. 3

INSTRUCTIONS OJ DRHX PC-Tool

3.4 Conﬁguration (access level 0)

• Set min. and max. rpm values

• Set ramp-up and ramp-down values

• Set motor variant ID

• Pulley size

• Rotor size

• Rotor monitor (internal/external)

• Set rotation direction of fan wheel

(CCW, CW)

• Set speed control

(Modbus, 0-10V)

Presss “Update” to refress data from drive

• Setup of basic user settings

Fig. 4

3.5 Alarm log (access level 0)

• Load log ﬁle from connected OJ-DRHX

• Open log ﬁle from ﬁle system

• Save binary log ﬁle to ﬁle system

• Export log ﬁle in csv or txt format to ﬁle

system

• View drive load proﬁle

Fig. 5

Fig. 6

3.6 Info (access level 0)

Information on drive status

• View SW versions for AOC and MOC

(both bootloader and application)

• View drive conﬁg. variant and version

• View motor and rotor conﬁg variant

and version

• View active alarm overview

INSTRUCTIONS OJ DRHX PC-Tool

3.7 About (access level 0)

• Contact information

• PC-Tool version

Fig. 7

3.8 Firmware & Conﬁg (access level 1)

• AOC (Application Oriented Processor)

Firmware

• Select S-record ﬁle to download

from ﬁle system

• Download AOC S-record ﬁrmware

to OJ-DRHX

• MOC (Motor Oriented Processor)

Firmware

• Select S-record ﬁle to download

from ﬁle system

• Download MOC S-record ﬁrmware

to OJ-DRHX

• Rotor Conﬁg

• Select binary ﬁle to download from

ﬁle system

• Download binary ﬁle to OJ-DRHX

• User Conﬁg

• Select binary ﬁle to download from

ﬁle system

• Download binary ﬁle to OJ-DRHX

Note

Always start updating the MOC ﬁrmware

before the AOC ﬁrmware.

Software for OJ DRHX H0 2-8Nm:

AOC: 1034C2.xx

MOC: 1034D2.xx

Fig. 8

OJ Electronics A/S

Stenager 13B • DK-6400 Sønderborg

Tel. : +45 73 12 13 14 • Fax +45 73 12 13 13

[email protected] • www.ojelectronics.com

4. Service and maintenance

No special maintenance is required.

Please contact your supplier if the product becomes faulty.

5. Environment protection

Help protect the environment by disposing of the packaging and redundant products in a responsible

manner.

6. Product disposal

Products marked with this symbol must not be disposed of along with household refuse but

must be delivered to a waste collection centre in accordance with current local regulations.

7. Troubleshooting

Troubleshooting

Symptom Cause Action

No communication with OJ-DRHX Lacking supply power Check for voltage on OJ-DRHX terminals “L” and “N” for the

230V version or “L1”, “L2” and “L3” for the 3x400V version.

Defective OJ-DRHX Replace the OJ-DRHX.

No connection/communication

between PC and USB-to-

RS485 converter

Check the USB cable.

Check that the correct COM port has been selected in PC-Tool.

No connection/communication

between the USB-to-RS485

converter and the OJ-DRHX

Check that the RS485 Modbus cable is connected according to

ﬁgure 1.

Check that the RJ12 male connector is correctly attached to

RJ12 female connector “B” of the OJ-DRHX.

USB-to-RS485 converter

conﬁgured incorrectly

Correct the conﬁguration according to the manual you received

together with the USB-to-RS485 converter.

Defective USB-to-RS485

converter

Replace the USB-to-RS485 converter

Drive cannot be found on the

Modbus network

Use the “Search” function under “Modbus ID” on the Setup

page in PC-Tool.

In auto-detection mode, the drive constantly listens at 38.4

kbaud, no parity, 1 stop bit and Modbus ID 79.

INSTRUCTIONS OJ DRHX PC-Tool

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