Oki C9600 Series Montageanleitung

OKI C9600 / C9800 Series

Disassembly & Reassembly Procedures

DISTRIBUTED AT THE C-SERIES SERVICE TRAINING CLASSES HELD DURING 2005

OKI DATA TRAINING DEPARTMENT REV.1.0

2000 Bishops Gate Blvd.

Mt. Laurel, NJ 08054

This document describes the disassembly of the Oki Data C9600 / C9800 series of

printers. It is to be used during Oki Data Service Training. It is not designed to be a

self-directed course, as Oki Data Trainers will provide additional information as required

during the course. We are not responsible for typographical errors nor or we responsible

for manufacturing changes that are considered part of a products life cycle.

This document is being provided in conjunction with an Oki Data sponsored and led

course. Be aware that the machine you are working with may have already been

disassembled, resulting in parts and / or screws being incorrectly replaced.

You are responsible for your own personal safety as you work through this course. You

are expected to know how to safely operate, disassemble, and repair machines of this

type. Oki Data is providing disassembly, troubleshooting, repair and reassembly

instructions specific to this series of printers. Oki Data assumes that each student has

already demonstrated their knowledge of basic electronics, troubleshooting, disassembly

and reassembly of this type of equipment.

Important Safety Notes:

•This product generates potentially lethal voltages. While Oki Data has made

every attempt to insure safe operation and voltage interruption by installing safety

circuits, it is possible to by-pass these safety circuits. Oki Data will not be

responsible for the safety of any attendee who knowingly by-passes any of these

safety devices.

•These printers are very heavy. The C9000 series product weighs approximately

190 pounds. Safe lifting techniques are required and Oki Data assumes that the

attendee is versed in established safe lifting techniques.

•These printers contain large amounts of metal that may have sharp edges or

burrs on edges. Oki Data assumes no liability for carelessness that results in

injuries to attendees. In short – Be Aware – Be Careful - Don’t Fool Around!

•If you are unsure of something – ask the Oki Data Trainer before continuing.

•Follow the disassembly instructions as they are written to insure your safety as

well as your successful disassembly/reassembly of the printer(s) you’ll be

working with.

III

Course Instructions:

1. The C9000 series weighs almost 190 pounds, so use caution and

common sense when lifting, moving, or placing it on a surface.

2. Follow the procedures as they are written.

3. If you encounter any problems, notify the instructor.

4. When a procedure ends at a “Stop And Check” notify the instructor so

he can check your work.

5. NOTE: Aluminum screws go into metal; Black screws go into plastic.

6. Use Electrostatic Discharge precautions when handling the electronics

portions of the printers.

7. Pay very close attention to the wiring harnesses and how they are routed.

This will save time when you reassemble your unit!

8. Watch for sharp edges and burrs on the metal covers and support

brackets. This machine contains a lot of metal – Be careful!

9. Store the removed screws with the appropriate assembly they secure.

10.Notify the instructor if you have any left over parts/screws once you’ve

completed the re-assembly. This is IMPORTANT since these are training

machines and will be used for additional training classes.

11.Take your time – There’s No Prize For First Place!

12.We do not “booby trap” machines prior to disassembly or re-assembly.

We may introduce problems after your unit is reassembled and tested:

This is the best way to learn troubleshooting techniques.

13.Learn as much as you can - Enjoy the class – Ask questions

14.Remember; It’s Your Course!

15.When completing the course critique, be honest – Constructive Criticism is

always welcome and it helps us to improve this course.

C9600/C9800 Disassembly Procedures

All directions are referenced from the “Front” of the machine

1. Install consumables / Remove drum

and toner assemblies from the black

bags and reinstall in your printer.

1.1. Print the following pages:

1.1.1. “Menu Map”

1.1.2. “Demo Page 1”

2. Unplug the power cord from the wall

and from the printer.

2.1. Remove all consumables from

the printer.

2.1.1. Drum and toner

assemblies go back in the

black bags and fold the tops

of the bag to block light

leakage.

2.1.2. Remove the Transfer Belt.

2.1.3. Remove the Fuser

assembly.

2.1.4. Remove Waste Toner Box

2.2. Close the printer cover.

3. Remove the Paper

Cassette from the

printer.

4. Remove the Rear

Cover.

4.1. Remove 5

screws from

the Rear

Cover.

4.2. Remove the

Rear Cover.

5. Remove the Right

Side Cover.

5.1. Remove 2

screws from

the Right Side

Cover and use

a flat blade

screwdriver to

release the

four tabs. Push

down on the

top taps and

up on the

bottom tabs.

5.2. Release the

latch.

5.3. Remove the

Right Side

Cover by

gently warping

it outward.

6. Remove Rear Right

Side Cover.

6.1. Open the Top

Cover and

open the Right

Side Paper

Guide Cover.

6.2. Remove the 2

screws.

6.3. Remove the

Rear Right

Side Cover.

Need Photo

7. Remove the Dummy

Duplex Cover.

8. Remove the Left Side

Cover.

8.1. Remove the 4

screws.

8.2. Remove the

Left Side

Cover.

9. Remove the Front

Cover Assy.

9.1. Lift the Op

Panel as far as

possible and

open the Front

Cover Assy.

Remove the 2

screws from

the support

straps.

NOTE: Be sure the Waste

Toner Box has been

removed.

9.2. Make sure the

cover is open

all the way –

remove it by

pushing to the

left on the

black hinges

and moving the

cover to the

right.

10. Remove the Right

Cover Guard

10.1. Remove 1

screw.

10.2. Remove Right

Cover Guard.

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