Okuma OSP 5000 Installationsanleitung

5000/5020 CONTROL5000/5020 CONTROL

5000/5020 CONTROL

LALA

LATHE / MACHINING CENTERTHE / MACHINING CENTER

THE / MACHINING CENTERTHE / MACHINING CENTER

THE / MACHINING CENTER

ELECTRICAL MAINTENANCEELECTRICAL MAINTENANCE

ELECTRICAL MAINTENANCE

TRAINING MANUTRAINING MANU

TRAINING MANUALAL

ALAL

EL 501EL 501

EL 501

REVREV

REV. C. C

. C. C

. C

Intro

Factory Training

for

Basic Electrical Maintenance for Okuma

Lathes, Machining Centers and Grinders

with the OSP 5000/5020/500 series control.

Course Code : EL 501

Prerequisite : Basic Electronics

Credits : 0

Course length : 4.5 days

Class Size : 6 persons

COURSE OBJECTIVES - Upon completion, the individual will be proficient in all basic skills

necessary to troubleshoot an electrical side problem on any Okuma CNC machine tool with the

OSP 5000/5020 or 500 control.

The course is designed to provide the information needed to diagnose any machine problem.

The individual will be capable of diagnosing a problem and be able to communicate via the

phone to Okuma service representatives if the need arises for further assistance.

Course emphasis is a blend of classroom instructional theory and “hands on” time spent on the

machine tool.

COURSE REGISTRATION – To obtain program availability dates, please contact Von Pickett

at (803-981-7000) the Institute for Manufacturing Productivity to obtain program availability

dates, or check our website http://imp.okuma.com

Basic Electrical Maintenance for Okuma

Lathes, Machining Centers, and Grinders

with the OSP 5000/5020/500 series control.

Course Outline

MONDAY SECTION

1. Instructor and Class Introductions

2. Okuma History

3. Terminology

4. Safety One

5. Okuma Documentation Two

6. Machine Definition Three

A) Introduction to CNC

7. Machine Operation Four

A) CNC Operation Panel and Functions.

B) Machine operation panel and Functions.

8. Schematics Nine

A) How to Read Okuma Prints

a) Symbols (old and new)OSP 5020 Construction

TUESDAY SECTION

1. OSP 5020 Construction Five

A) Power Supplies

B) Printed Circuit Board Functions

C) Servo Systems

a) Axis Drives

b) Spindle Drives

D) Feedback Systems

2. Diagnostics Six

A) Using Actual Position Pages

B) Using Block Data Pages

C) Using Check Data Pages

WEDNESDAY

1. Diagnostics continued

D) Alarms

2. Parameters Seven

A) Setting Stroke End Limits

B) Setting Zero Offsets

THURSDAY

1. Software Eight

A) Data Management Card

B) Software Transfer Procedures

a) Backing up parameters

b) Initializing a B diskette

c) Loading software

2. Hands-On

FRIDAY

1. Hands-On

A) Troubleshooting

Okuma America Corporation

Okuma HistoryOkuma History

Okuma History

Rev. 8-21-01

In 1898 Eiichi (ah-ee-ee-chee) Okuma started a special engineering firm in Nagoya, Japan. By

1904 Okuma Machinery Works Ltd., (OMW) started manufacturing lathes and milling ma-

chines. The Okuma Symbol depicts two pieces of metal conjoined in a perfect union to symbol-

ize the union of two cultures, teamwork, and a single supplier of machine and control. A blend-

ing of two separate forces to provide a single source in support of a common purpose.

The following is a history of Okuma’s technological advancement. Other milestones are noted

on Okuma’s path to becoming one of the world’s best machine-tool builders. Okuma employs

over 1600 people worldwide.

1959 Okuma introduces the first Japanese imported engine lathe to the American market.

1963 Introduced the first OSP series NC unit, the OSP 220. Developed the Absolute Position

Encoder which is standard on all Okuma machines.

1964 Introduced its first Grinder.

1968 Developed mm/rev feed control on lathes.

1969 Opened a new plant in Oguchi, Japan.

1972 Okuma develops the first FMS (Flexible Machining System) and exhibits it at the Chi-

cago Metal show (pre IMTS).

Okuma America Corporation

Okuma HistoryOkuma History

Okuma History

Rev. 8-21-01

1973 Introduced Japan’s first CNC control, the OSP 2000 series. Developed tape edit function

which allowed operation by data stored on paper tape.

1974 Introduced tool nose radius compensation feature.

1975 Formed “Single Source mechatronics”manufacturing policy.

Introduced the OSP 2000 series control to the American market.

1976 Takeo (tah-kay-o) Okuma, son-in-law of founder, became 4th president.

Introduced the first 2-saddle, 4-axis lathe.

1978 Introduced automatic gauging built into control.

1979 Introduced the next generation CNC, the OSP 3000 series.

Okuma opened a branch office in Long Island, New York for sales and service.

1980 Started using CRT’s on controls along with a tool path display feature.

1981 Introduced the industries first 16 bit CNC which provided parallel background

editing and graphics programming (IGF), the OSP 5000 series.

1982 Developed the machine monitoring function (MOP).

Started using fiber optics for data communications.

1983 Introduced high-precision fully digital servo systems with brushless motors.

Introduced a new E-type Absolute Position Encoder capable of 163,000 incre/rev.

1984 Okuma and Mitsui established a joint venture company, Okuma Machinery Incorporated

(OMI).

Introduced colored animation display (OSP 5000*-G).

1985 Became the world’s largest Machine Tool builder and second largest

manufacturer of CNC controls.

Introduced the load monitor function, built-in spindle motor, and spindle variable speed

controller (VAC).

1986 Named Japan’s Factory Automation and Industry advancement leader.

Introduced a Die manufacturing system (DMS).

Introduced a Tool monitoring system (MOP-TOOL).

1987 Opened a 163,000 sq ft plant in Charlotte, North Carolina. This company was called

Okuma Machine Tools (OMT).

OMW introduced a wide-range constant output spindle motor and high-speed numerical

control (Hi-NC).

1988 OMI was relocated to Charlotte, North Carolina.

OMI and OMT became Okuma Machine of America (OMA).

Okuma introduced high-speed, high-accuracy NC (Hi²-NC).

Okuma America Corporation

Okuma HistoryOkuma History

Okuma History

Rev. 8-21-01

1989 Hajime (hah-jee-may) Okuma (son of Takeo) became president of OMT.

John Hendrick became president of OMI.

OMW introduced synchronous control technology.

Introduced the OSP 5020 control.

1990 OMW introduced AI (Artificial Intelligence) based interactive automatic programming

function (one-touch IGF). Opened a new $21 million, 36,000 sq ft R & D Technology

center in Oguchi, Japan.

1991 Okuma (OMW) changed its name to Okuma Corporation of Japan (OCJ).

Yutaka Maeda became president of OCJ.

Opened new 250,000 sq ft plant with 7 FMS’s in Kani, Japan.

Scott Nishio became president of OMT and introduced the “Made In America”

2-axis lathe (Cadet).

Introduced a cam turning function, NC-turret, and NC-ATC.

1992 OMT built their 3000th machine.

1993 OMA is given their largest contract ever by GM Corp., to build 134 machines.

1994 OMA is given their second largest contract ever by GM Corp., 114 machines.

Introduced the OSP 7000 with the Mac Man feature

Opened Okuma Technology Institute, a 53,000 sq ft facility.

1995 Instituted Okuma CARE, a 24 hour-a-day, seven day-a-week customer service support

program for it’s North American customers.

1996 Purchased Plant 2, a 112,000 sq ft facility for manufacturing machining centers. OMA

renamed OAC (Okuma America Corporation)

1997 OTI became the international training center for Okuma. OAC opens a Sales & Service

facility in Sao Paulo, Brazil.

Okuma America Corporation

Terminologyerminology

erminologyerminology

erminology

Rev. 1-16-01

The following terms or acronyms pertain to some of the terminology used at

Okuma. Some of the terminology is used throughout the industry while some

pertain only to Okuma machines.

AB0 Axis board

AC1 Axis card

ACC/DEC Acceleration/Deceleration

ACP Animation CRT Processor board

AD Analog to Digital

Address A location of a specific cell in a computers’ memory.

Address bus The wires in a computer that carry signals used to locate a

given memory address.

APT Automatic Programmed Tools

AD-APT Adaption of APT

ALU Arithmetic/Logic Unit

ASCII American Standard Code for Information Interchange

ATC Automatic Tool Changer

APC Automatic Pallet Changer

BB0 Bubble memory section (control software on 5000/5020

series)

BB1 Bubble memory section (part programs on 5000/5020 se-

ries)

BDU Brushless Drive Unit (1st generation Axis drive)

Bit The smallest unit of information in a computer.

BLD Brushless Drive Unit (2nd generation Axis drive)

BLIID Brushless Drive Unit (3rd generation Axis drive)

Bus Set of wires carrying signals around a computer. A conduc-

tor or set of conductors that transmit information between

parts of a computer.

Byte Eight bits

CAD Computer Aided Design

CAM Computer Aided Manufacturing

CAP Computer Aided Program

CCP Communication Control Processor board

CCOP Communication Control Optical card

CIM Computer Integrated Manufacturing

Okuma America Corporation

Terminologyerminology

erminologyerminology

erminology

Rev. 1-16-01

Clock A device usually based on a quartz crystal that gives off

regular pulses used to coordinate a computers’operations.

CMOS Complementary metal-oxide semiconductor

CNC Computerized Numerical Control

CPU Central Processing Unit

CRP CRT Processor board

CRT Cathode-Ray Tube

DA Digital to Analog

Data bus The wires in a computer that carry data to and from

memory locations.

DBR Dynamic Braking Resistor

DCPS Drive Control Power Supply

DDB Digital Data Bus

DMA Direct Memory Access

DMAC Direct Memory Access Controller

DNC Distributed Numerical Control

DRAM Dynamic Random Access Memory

EC/EO I/O board on Okuma Lathes and Grinders

ECP Electrical Control Processor board

I/O control board on Okuma M/C’s

EIA Electronics Industries Association

EEPROM Electrically Erasable Programmable Read Only Memory

EPROM Erasable Programmable Read Only Memory

FCOM Fieldnet Common terminal card

FDC Floppy Disk Controller board

FDD Floppy Disk Drive unit

Fiber Optics The technology of encoding data or pulses of laser

light beamed through thin strands of glass.

FIPC2 Field Input Photocoupler card

FOPT Fieldnet Output Power Transistor card

Flash Memory Flash memory is a combination of EPROM and EEPROM

technology. A non-volatile storage device.

FMS Flexible Machining Systems

FUB-DR Fieldnet Unit Board-Driver/Receiver board

FUB-P4M4 Fieldnet Unit Board-Photocoupler(4 bytes)MOS-FET(4-

bytes)

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