Olivetti 3D S2 Bedienungsanleitung
Olivetti 3D S2
Printer
SERVICE MANUAL
Code: Y118040-3
PUBLICATION ISSUED BY:
Olivetti S.p.A.
Telecom Italy Group
Via Jervis, 77 - 10015 Ivrea (TO)
Italy
Copyright © 2016 Olivetti
All rights reserved
Y118040-3 Service Manual iii
PREFACE
This document is intended to be used by technicians responsible for installing and servicing the Olivetti 3D S2 printer.
The aim of the manual is to supply all the information necessary for installing and maintaining the product
correctly.
CONTENTS
This manual comprises of 7 Chapters and an Appendix:
Chapter 1 –Provides a general introduction to the Olivetti 3D S2 printer
Chapter 2 –Provides an illustrated description of the printed circuit boards
Chapter 3 –Provides an illustrated description of installation procedures and printing tests
Chapter 4 –Describes the disassembly/reassembly procedures necessary for printer servicing
Chapter 5 –Provides the planned maintenance procedures
Chapter 6 –Describes the firmware and firmware updating
Chapter 7 –Describes the troubleshooting procedures
Appendix A –Provides a description of the printer accessories
This Manual is completed by a number of video clips, listed below, which can be accessed directly from within
the associated chapters. For this to be possible, the Service Manual and all the video clips must be copied to
the same folder.
Video clip ”Plastic layer bobbin and plastic layer settings”
Video clip “Plastic layer –hot-end group insertion”
Video clip ”Soft glue application method”
Video clip “Nozzle-print plate calibration procedures”
Video clip “Y axis belt replacement”
Video clip ”X axis belt replacement”
Video clip “Print plate calibration”
All the .gcode format files related to the tools and templates referred to in this Manual are available both on the
technical info site www.olinet.biz and on the SD Card supplied with the printer.
PRE-REQUIREMENTS
The approach adopted to the various subjects covered in this manual presumes that the reader has previous
knowledge of similar products.
REFERENCES
Spare Parts Catalogue –code Y117900-2
Product Support Plan –code 808795-00
User Manual German version code 589802
Spanish version code 589701
French version code 589600
Italian version code 589303
English version code 589402
DISTRIBUTION: General
FIRST EDITION: June 2016
vi Service Manual Y118040-3
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Y118040-3 Service Manual iii
CONTENTS
PREFACE..................................................................................................................................................iii
CHAPTER 1 –OVERVIEW.................................................................................................................... 1-1
PRODUCT DESCRIPTION .................................................................................................................... 1-1
MAIN TECHNICAL FEATURES............................................................................................................. 1-2
TECHNICAL SPECIFICATIONS ............................................................................................................ 1-9
CHAPTER 2 –PCB ASSEMBLY DESCRIPTION ................................................................................. 2-1
DESCRIPTION OF PRINTED CIRCUIT BOARD ASSEMBLIES........................................................... 2-1
POWER UNIT......................................................................................................................................... 2-2
ARDUINO PCB ASSEMBLY .................................................................................................................. 2-2
RAMPS PCB ASSEMBLIES................................................................................................................... 2-3
DISPLAY UNIT ....................................................................................................................................... 2-5
SAFETY SWITCHES.............................................................................................................................2--5
CHAPTER 3 –INSTALLATION AND RUNNING THE PRINTING TEST ............................................. 3-1
PACKAGE CONTENTS.......................................................................................................................... 3-1
UNPACKING AND RECOMMENDED OPERATIONS WHEN INSTALLING PRINTER
ON WORK TABLE.................................................................................................................................. 3-3
PRINTER PREPARATION..................................................................................................................... 3-6
MENUS AND NAVIGATION................................................................................................................... 3-7
MAIN MENU....................................................................................................................................... 3-8
PREPARE MENU............................................................................................................................... 3-9
CONTROL MENU .............................................................................................................................3-11
SD CARD MENU.............................................................................................................................. 3-13
LOADING THE BOBBINS WITH FILAMENTS..................................................................................... 3-14
PRINTING A TEST PIECE ................................................................................................................... 3-15
CALIBRATING THE EXTRUDER OFFSET ......................................................................................... 3-20
CHAPTER 4 –DISASSEMBLING PARTS AND MAINTENANCE ....................................................... 4-1
TOOL KIT AND TEMPLATES ................................................................................................................ 4-1
REPLACING THE BAKELITE BLOCKS................................................................................................. 4-3
REPLACING THE NOZZLES................................................................................................................. 4-7
NOZZLE - PRINT PLATE CALIBRATION PROCEDURE.................................................................... 4-10
CLEANING AND LUBRICATING THE GUIDE RAILS OF THE X AND Y AXES.................................4-13
CLEANING THE FOUR COOLING FANS OF THE EXTRUDER BLOCK...........................................4-13
VERIFYING AND ADJUSTING THE DRIVER VOLTAGES................................................................. 4-14
CHECKING THE WIRING OF THE EXTRUDER BLOCK AND HOT-END MOTORS......................... 4-17
CHECKING THAT HEATING ELEMENTS MAINTAIN OPERATING TEMPERATURE......................4-18
UNMOUNTING THE UPPER BODY AND PANELS............................................................................ 4-19
Y AXIS BELT REPLACEMENT............................................................................................................4-22
REPLACING THE Y AXIS MOTOR AND IDLE PULLEY..................................................................... 4-23
X AXIS BELT REPLACEMENT............................................................................................................4-27
REPLACING THE X AXIS MOTOR AND IDLE PULLEY..................................................................... 4-28
UNMOUNTING THE EXTRUDER BLOCK MOTORS.......................................................................... 4-32
UNMOUNTING THE Z AXIS MOTOR..................................................................................................4-36
UNMOUNTING THE PRINTING PLATE..............................................................................................4-38
UNMOUNTING THE END-OF-TRAVEL SENSORS............................................................................4-43
UNMOUNTING THE SAFETY MAT..................................................................................................... 4-44
CLEANING THE HOT-END GROUP ................................................................................................... 4-46
vi Service Manual Y118040-3
CHAPTER 5 –PLANNED MAINTENANCE .......................................................................................... 5-1
GENERAL CLEANING ........................................................................................................................... 5-1
PLANNED MAINTENANCE EVERY 6 MONTHS OR EVERY 1000 HOURS OF OPERATION ........... 5-1
PLANNED MAINTENANCE EVERY 2 YEARS OR 4000 HOURS OF OPERATION............................ 5-1
CHAPTER 6 –FIRMWARE.................................................................................................................... 6-1
UPDATING THE FIRMWARE ................................................................................................................ 6-1
CHAPTER 7 –TROUBLESHOOTING................................................................................................... 7-1
ERROR MESSAGES.............................................................................................................................. 7-1
TROUBLESHOOTING............................................................................................................................ 7-1
FAULT CATEGORIES............................................................................................................................ 7-2
DIAGNOSTIC MESSAGES.................................................................................................................... 7-3
APPENDIX A ACCESSORIES............................................................................................................A-1
FILAMENT BOBBIN TYPES...................................................................................................................A-1
Y118040-3 Service Manual 1-1
Chapter 1 –OVERVIEW
PRODUCT DESCRIPTION
The Olivetti 3D S2 printer exploits the Fused Filament Fabrication (FFF) deposition technology to create three-
dimensional objects by sequentially depositing layers of material in 2-D.
The Olivetti 3D S2 printer is specially designed for small to medium-sized businesses on a digital
transformation path.
In this Chapter the printer components are described and the terminology used in the manual is introduced.
1-2 Service Manual Y118040-3
MAIN TECHNICAL FEATURES
Printer design
The main machine controls are located on the front of the printer where there is also a door for accessing the
inside of the printer.
The safety keys are located on the left side of the printer.
Figure 1-1
REFERENCE
DESCRIPTION
1
LCD Display
2
Jog Dialer
3
SD Card slot
4
Access door
5
Access door lock
6
Switch for fan for cooling material
6-Fan switch
7-Internal light
switch
8 - ON Led
1-LCD
3-SD Card Slot
2-Jog dialer
4-Access door
5-Lock
9-Emergency
stop key
10-Safety mat reset key
Y118040-3 Service Manual 1-3
7
Internal light switch
8
Printer power on LED
9
Emergency stop push-button
10
Reset key for safety sensitive mat after activation.
On opening the front door, the hot-end group comprising of extruder 1 and extruder 2 is clearly visible.
Figure 1-2 Hot-end group
REFERENCE
DESCRIPTION
1
Extruder 1
2
Extruder 2
3
Extruder 1 cooling fan
4
Extruder 2 cooling fan
5
Cooling fan for material being printed by Extruder 1
6
Cooling fan for material being printed by Extruder 2
7
Printing plate in tempered glass
4 –Extruder 2
Cooling Fan
2 –Extruder 2
6 –Cooling Fan for
material printed by
Extruder 2
7 –Tempered glass
plate
5 –Cooling Fan for
material printed by
Extruder 1
1 –Extruder 1
3 –Extruder 1
Cooling Fan
1-4 Service Manual Y118040-3
Figure 1-3 Hot-end group detail
REFERENCE
DESCRIPTION
1
Nozzle
2
Hot-end
3
Hot-end unlocking setscrew
4
Filament feeder unit
1 - Nozzle
2 –Hot-end
3 –Setscrew di blocco hot-
end
4 –Gruppo di trascinamento
filament
4 –Filament Feeder Assembly
3 –Hot-end Unlocking Setscrew
Inhaltsverzeichnis
Andere Olivetti 3D-Drucker Handbücher
