Omron F3SP-U2P Bedienungsanleitung

F3SP-U2P

Muting Controller

Instruction Manual

Cat No. Z175-E1-01

Introduction

Thank you for purchasing the F3SP-U2P Muting Controller, (hereinafter

referred to as "the F3SP").

This is the Instruction Manual describing the use of the F3SP.

Always heed the following points when using the F3SP:

• Read this manual and the light curtain’s manual thoroughly and be

sure you understand the information provided before attempting to

operate the F3SP and light curtain.

• It is assumed that the F3SP will be used properly according to the

installation environment, performance and function of the machine.

• Qualified personnel should conduct risk assessment on the machine

and determine the suitability of this product before installation.

• Make sure that the personnel operating the F3SP are knowledgeable

about its operation and the machine on which it is installed.

• Keep the manual in a secure and convenient location and refer to it

as necessary.

Regulations and Standards

1. The F3SP conforms with the EC requirements in compliance with the following

standards:

-Low Voltage Directive 73/23/EEC

-EMC Directive 89/336/EEC

-Machinery Directive 98/37/EC

-IEC 61496-1: 1997

-DIN V VDE 0801: 1990 and Amendment A1: 1994

-EN 50081-2: 1993

-EN 55022: 1994

-DIN EN 60204-1: 1993

-EN50178: 1997

2. The F3SP received the following approvals from the Third Party Assessment

Body UL:

-Certificate of UL listing for US and Canadian safety standards

UL508 CSA C22.2 No.14

Notice

Give sufficient safety considerations and make enough allowance with

regard to ratings and functions of the system when using the F3SP under

following conditions:

(1) Conditions or environment not specified in this manual

(2) Applications to devices and facilities requiring special safety precautions,

such as; nuclear energy control, railway, aircraft, vehicles, combustion

facility, medical system, space development, large amusement machines,

etc.

Precaution on Safety

General conventions for safe use

The following conventions are used for precautionary items in this manual in

order to ensure safe and proper use of the F3SP. Items listed here are

critical for safety and must be heeded at all times.

WARNING Indicates a potentially hazardous situation, which, if not avoided,

could result in death or serious injury.

Indicates prohibited actions.

WARNING

The F3SP has been designed to be used with the dedicated safety light curtain. It

must not be connected to other safety light curtains.

The F3SP complies with the requirements for type 4 safety equipment in

accordance with the international standards, IEC 61496-1.

However, the safety system category depends on the safety light curtain’s type as

follows.

Type 4 safety light curtain: Safety system category 4

Type 2 safety light curtain: Safety system category 2

Do not use the F3SP on machines that cannot be stopped by electrical control in

case of an emergency, such as a pressing machine with full-rotation clutch

system. Serious injury may result if the machine does not stop before someone

reaches the hazardous part.

Muting and Override function can disable the safety functions of a machine. The

proper installation, checkout and operation of a machine and muting system in

accordance with all applicable laws and standards, is critical to the safe operation

of the machine.

Failure to comply with these instructions may result in severe injury to personnel.

iii

WARNING

Muting sensors must be positioned so that they cannot be activated inadvertently

by personnel.

The muting lamp for indication “active muting” or “active override” must be

positioned in a place where it can be seen from any operative point.

Be sure to use the incandescent lamp for the muting lamp and the replacement

light bulb.

Do not use LED lamp. Failure to do this may cause the F3SP to fail to detect the

breakdown of the muting lamp and may result in serious injury.

The TEST and RESET buttons must be positioned in such a way

- that the operator can see the protected area when he carries out reset, test, or

override operations.

- that it can not be activated from inside the hazardous area.

Always use the two OSSD outputs to configure the safety system.

Using only one OSSD of the safety system may result in serious injury when there

is an output circuit failure.

Do not connect the F3SP to AC or DC power supply with higher voltage then

nominal 24VDC.

Configuration of dip switch is must only carries out by qualified person.

A qualified person, as determined by regulations, must confirm that installation

and inspection are implemented correctly.

Do not use the F3SP until the final inspections are completed (see chapter 5).

Failure to do so may result in loss of life or serious injury.

DC power supply units must satisfy all of the conditions;

• The power supply voltage must be within specified ratings (24 VDC ± 10 %).

• The power supply is connected only to the F3SP, light curtain, and muting

sensors. The power supply must not be connected to other devices or

machines.

• The power supply uses double or reinforced insulation between the primary

and secondary circuits

• The power supply automatically resets overcurrent protection characteristics

(voltage drop).

• The power supply maintains an output holding time of at least 20 ms.

• FG (frame ground terminal) must be connected to PE (protective earth) when

using a commercially available switching regulator.

• The power supply must have output characteristics of Class 2 Circuit of

Limited Voltage-Current Circuit as defined in UL508

• The power supply must conform to regulatory requirements and standards,

regarding EMC and electrical equipment safety, of the country where the

F3SP is installed and where machinery will be operated. Example: The EMC

Directive (industrial environment) and the Low Voltage Directive in EU.

Notice

For your safety, always heed the followings

(1) The procedures of installation and inspection in this manual should be read

carefully.

(2) Loads must satisfy all the conditions below:

• Is not short-circuited.

• Is not used with current higher than the rating.

(3) Be sure to dispose of the F3SP as industrial waste.

Correct Usage

1. Muting lamp is required for operation of F3SP, even if you don’t use muting

function. Be sure to prepare and install muting lamp. (Please refer to Section

1-3 Ratings and Performance)

2. Installation Environment

• Do not install the F3SP in the following environments:

(1) Areas exposed to corrosive gases

(2) Areas exposed to vibration or shock levels higher than

specification provisions.

(3) Areas where the F3SP may come in direct contact with water.

(4) In flammable or explosive environments.

• Do not use radio equipment, such as cellular phones, walkie-talkies,

or transceivers with high power, near the F3SP.

3. Wiring and Mounting

(1) Be sure to turn OFF the power prior to wiring.

(2) Be sure to route the F3SP cable separate from high-potential power

lines or through an exclusive conduit.

4. Do not use any solvents such as paint thinners, benzene or acetone to clean

the F3SP because it will dissolve resin and paint.

5. Do not disassemble, repair, and modify the F3SP. The F3SP does not

contain parts subject to maintenance.

Contents

Section 1 Description ............................................................................................. 1

1-1 Features ........................................................................................................ 1

1-2 Functions....................................................................................................... 2

1-2-1 Interlock function .................................................................................... 2

1-2-2 Test function ........................................................................................... 2

1-2-3 Muting function ....................................................................................... 3

1-2-4 Override function................................................................................... 3

1-3 Ratings and Performance ............................................................................. 4

1-4 Indicators and switches................................................................................. 6

Section 2 Wiring and Mounting .............................................................................. 7

2-1 Installation conditions.................................................................................... 7

2-2 Mounting ....................................................................................................... 8

2-3 Wiring ............................................................................................................ 8

2-3-1 Power supply.......................................................................................... 9

2-3-2 Terminal block assignment ................................................................... 10

2-3-3 Wiring examples................................................................................... 11

Section 3 Alignment ............................................................................................. 15

Section 4 Operation ............................................................................................. 16

4-1 Dip-switches configuration .......................................................................... 16

4-2 Muting function............................................................................................ 17

4-2-1 Installation Criteria................................................................................ 17

4-2-2 Muting operations................................................................................. 18

4-3 Override function......................................................................................... 21

4-3-1 Override operations.............................................................................. 21

Section 5 Final Checks ........................................................................................ 22

Section 6 Daily inspection.................................................................................... 23

Section 7 Status Indication codes........................................................................ 24

7-1 Normal Operation........................................................................................ 24

7-2 Lockout........................................................................................................ 24

Section 8 Dimensions .......................................................................................... 25

Section 1 Description

1-1 Features

The F3SP has two independent microprocessors forming a “dual system” and can be

used up to system with safety category 4.

One or two light curtains can be input to the F3SP, and input state will be displayed with

four input indicators (Green LEDs).

When one or both safety light curtains are interrupted, the F3SP opens both safety

output contacts.

Status indicator (7-segment display) supplies information on the state and on probable

failures.

The F3SP has both muting and override function, which forces system operation not

relate to light curtain status.

The muting function makes it possible to inactivate one or both light curtains in order to

allow, for instance, the objects passage without stopping the machine.

The override function allows the system to be manually overridden allowing material to

be cleared from the muting area if a fault has occurred.

Both the muting and the override functions force the system to work. Therefore,

activating these functions needs some precautions to avoid the reduction in safety

(Please refer to section 4-2 and 4-3).

Section 1 Description

1-2 Functions

1-2-1 Interlock function

The auto reset mode and the manual reset mode are selectable features of the F3SP.

The selection will be done by dip switch (Please refer to Section 4-1 for selection of dip

switch).

[Note]: While the F3SP is connected to power, do not change any dip switch to

avoid influence on the system safety.

1) Auto reset mode

The F3SP automatically starts after power-ON and automatically restarts after the

object in the detection zone is removed.

2) Manual reset mode

Returns to the normal operating mode only after the object has been removed and the

RESET button has been pressed.

1-2-2 Test function

1) Self-test

After power ON, the F3SP performs a complete self-test. In addition, it performs a self-

test periodically during operation.

2) External test

This is used to check if the whole system works effectively. By pressing the TEST

button (NOTE1) , this simulates the interruption of one or both safety light curtains. This

operation makes the machine stop, so the system checks can be made according to

the established time and modes.

[Note1]: TEST button must be pressed more than 100ms.

3) Error detection and restoration (Lockout condition)

If an error is detected by the self-test the F3SP enters the lockout condition, keeps the

in their OFF-state and displays the error code(*1) in status indicator.

Turning the power ON again, or applying the pressing RESET button, resets the

lockout condition.

*1. Refer to Section 7 Status indication codes for the indicating patterns.

Section 1 Description

1-2-3 Muting function

The muting function makes it possible to inactivate one or both light curtains in order to

allow, for instance, the objects passage without stopping the machine.

The F3SP has muting sensor inputs for the activation of this function. The muting

sensor A and B controls light curtain 1, as well as muting sensor C and D controls light

curtain 2.

For muting sensor, PNP transistor output type or N.O. contact output type is

applicable (photoelectric sensor, proximity sensor, etc.)

It is necessary to position and connect the muting sensors in order to avoid undesired

muting inputs.

It is important to remember that the muting function forces the system to work

and for this reason it must be used with care.

For detail, refer to 4-2 Muting function.

1-2-4 Override function

This function makes it possible to force a muting condition, if necessary by starting

the machine despite one or both safety light curtains having been interrupted by the

object. Thus enabling removal of the material from the protected area, when it has

been stuck in the beam of the safety light curtains due to a failure.

Suppose that a pallet has stopped before the light curtains; the conveyor belt

cannot be started again because the F3SP - after having detected one or more

interrupted light curtains- will not close the output contacts, thus making it

impossible to free the controlled area.

By starting the override function, it will be possible to carry out this operation.

It is important to remember that the override function, as well as muting function,

forces the system to work and for this reason it must be used with care.

For detail, refer to 4-3 Override function.

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