Omron SYSDRIVE 3G3SV-B2002-E Bedienungsanleitung

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Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator

and only for the purposes described in this manual.

The following conventions are used to indicate and classify warnings in this manual. Always heed the

information provided with them.

Caution Indicates information that, if not heeded, could result in minor injury or damage

to the product.

DANGER! Indicates information that, if not heeded, could result in loss of life or serious

injury.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of

information.

Note Indicatesinformationofparticular interestfor efficientand convenient operation

of the product.

1, 2, 3...

1. Indicates lists of one sort or another, such as procedures, checklists, etc.

OMRON, 1992

                   

               

  

                  

                

      !          

                  

    



  

 

     

      

  

  

  

   !

" # 

$ %& ' ( ) *&+ 

!   

 

  ! "#$%$&&' (

  "

 '   '   ' ( )    !

 &  %& ,

 %&-.  ,

 '     /0  

" . 1 )  + 

$ . %& 

! # "

, %&-. 2 !

3 '   %& ) . 

  %& $

  ) ) %& ,

)! *)!+ ,



About this Manual:

This manual provides operating procedures and parameterspecifications forthe SYS-

DRIVE 3G3SV Book-Size All-Digital Low-Noise Inverter.

Section 1

describes handling, wiring, operation, maintenance/inspections, trouble-

shooting and specifications of the SYSDRIVE 3G3SV series (hereinafter called

3G3SV).

Section 2

outlines the digital operator (optional) performance,constants, operation,

etc.

Before using the 3G3SV, a thorough understanding of this manual is recommended.

Thismanualwillbe ofgreathelpfordaily maintenance, inspectionandtroubleshooting.

WARNING Failure to read and understand the information provided in this manual may result in

personal injury or death, damage to the product, or product failure. Please read each

section inits entiretyand besure youunderstand theinformationprovided inthesection

and related sections before attempting any of the procedures or operations given.



 

    

      

  

  

 2 

 #&   

  

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

1-1 Parts Names of the 3G3SV

The following shows the SYSDRIVE 3G3SV connected with the

digital operator (option).

MTG hole Digital display section

Connector for digital operator

Control circuit terminal block

(with acrylic cover)

Main circuit terminal block (with acrylic cover)

Remote operator special cable

(optional)

Digital operator

(optional)

1-2 Receiving

ThisSYSDRIVE3G3SVhasbeen putthroughdemandingtestsat

the factory before shipment.

After unpacking, check for the following.

•Verify the part numbers with the purchase order sheet and/or

packing slip.

•Transit damage.

If any part of 3G3SV is damaged or lost, immediately notify the

shipper.

Nameplate Data

Input specifications

Output specifications

Inverter model 3G3SV-B2015 200 V CLASS INVERTER

INPUT: AC3PH 200 to 230 V 50/60 Hz 6.5 A

OUTPUT: AC3PH 0 to 230 V 3.0 kVA 6.5 A

LOT No. SER No.

OMRON Corporation MADE IN JAPAN

 Section 1-2



Inverter Model Numbers

Country

E: European countries

None:Japan

Max. Applicable Motor Capacity

002: 0.2 kW

004: 0.4 kW

037: 3.7 kW

Voltage Class

2: 3-phase, 200 V

B: Single-phase, 200 V

Protective Structure

B: Panel-mounting

P: Optional structure

3G3SV-B2002-E

3G3SV-series

Warning

1, 2, 3...

1. After turning off the main circuit powersupply, do not touch cir-

cuitcomponentsuntilthe“CHARGE”lampisextinguished.The

capacitors are still charged and can be quite dangerous.

2. Do not change the wiring while power is applied to the circuit.

3. Do not check signals during operation.

4. Be sure to ground 3G3SV using the ground terminal G (E).

5. Never connect main circuit output terminals, T1 (U), T2 (V), T3

(W), to AC main circuit supply.

Caution

1, 2, 3...

1. Allthepotentiometersof3G3SVhavebeenadjustedatthefac-

tory. Do not change their settings unnecessarily.

2. Donotperformwithstandvoltagetestonanypartofthe3G3SV

unit. This electronic equipment uses semi-conductors and is

vulnerable to high voltage.

1-3 Installation

1-3-1 Location Location ofthe equipment isimportant toachieve properperform-

ance and normal operating life.

The 3G3SV units should be installed in areas where the following

conditions exist.

Ambient temperature: +149to 1139F, --109to +509C.

Protected from rain or moisture.

Protected from direct sunlight.

Protected from corrosive gases or liquids.

Free from airborne dust or metallic particles.

Free from vibration.

Free from magnetic noise.

 Section 1-3

Caution To house multiple SYSDRIVE 3G3SVs in a switchgear, install a

coolingfanorsomeothermeanstocoolthe airenteringtheinvert-

er below 1139F(459C).

1-3-2 Mounting Space

Install the 3G3SV vertically and allow sufficient space for effective

cooling as shown in Fig. 1.

0.39 in (10 mm)

or more 0.39 in (10 mm)

or more

(a) Front View. (b) Side View

AIR

4.7 in (120 mm)

or more

Allowable tem-

perature of

control part:

131



(55



C) Front cover

4.7 in (120 mm)

or more Open chassis type:

113



F(45



Fig. 1 Mounting Space

1-4 Wiring

1-4-1 Main Circuit

Main Circuit Wiring Connect wiring as shown in Fig. 2.

L1 (R)

L2 (S)

L3 (T)

L1 (R)

L2 (S)

L3 (T)

T1 (U)

T2 (V)

T3 (W)

G(E)

FLT-A

FLT-B

FLT-C

B1 B2 Motor

MCCB

3-phase power supply

200/208/220 V, 50 Hz

200/208/220/230 V,

60 Hz

Fault

contact

output

L1(R)

L2(S)

L3(T)

T1(U)

T2(V)

T3(W)

L1(R)

L2(S)

T1(U)

T2(V)

T3(W)

Braking resistor or

braking resistor unit (optional)

Only terminal L1 (R),L2 (S)

for single-phase power supply

Main Circuit Terminal Arrangement

Note: Circuit terminal block screw size is M4

3G3SV

FLT-A

FLT-B

FLT-C

FLT-A

FLT-B

FLT-C

3-phase input Single-phase input

Fig. 2 Main Circuit Wiring

Molded-case Circuit Breaker (MCCB)

BesuretoconnectMCCBsbetweenthepowersupplyand3G3SV

input terminals L1 (R), L2 (S), L3 (T). Recommended MCCBs are

listedinTable1.

 Section 1-4

(

Whenagroundfaultinterrupterisusedselecttheonewithnoinflu-

ence for high frequency, and setting current should be 200 mA or

over and operating time, 0.1 sec or over to prevent malfunction.

Table 1 Molded-case Circuit Breakers and Magnetic Contactors

Model 3G3SV-



-E B2002 B2004 B2007 B2015 B2022 B2037

BB002 BB004 BB007 BB015 BB022 BB037

Capacity 0.7 kVA 1.3 kVA 2.2 kVA 2.8 kVA 4.7 kVA 7.5 kVA

Rated output current 1.5 A 3A 5A 6.5 A 11 A 17.5 A

Molded-case

Rated

3-phase 5A 5A 10A 20A 20A 30A

Circuit Breaker current Single-phase 5A 10A 20A 20A 40A 50A

Surge Absorber The surge absorbers should be connected to the coils of relays,

magnetic contactors, magnetic valves, or magnetic relays. Select

thetypefromTable2.

Table 2 Surge Absorbers

Coils of magnetic contactor and control relay Surge absorber (see note)

Model Specifications

200 to 230 V Large-size magnetic contactors DCR2-50A22E 250 VAC, 0.5



F+20



Control relay

LY-2, -3 (OMRON)

MM-2, -4 (OMRON)

DCR2-10A25C 250 VAC, 0.1



F + 100



400 to 460 V units DCR2-50D100B 1,000 VDC, 0.5



F + 220



Note Made by MARCON Electronics. Marketed in Japan.

Wiring

Main Circuit Input/Output

1, 2, 3...

1. Phase rotation of input terminals L1 (R), L2 (S), L3 (T) isavail-

able in either direction, clockwise and counterclockwise.

2. When inverter output terminals T1 (U), T2 (V), and T3 (W) are

connected to motor terminals T1 (U), T2 (V), and T3 (W), re-

spectively,motorrotatescounterclockwise, viewed from oppo-

site drive end, upon forward operation command. To reverse

the rotation interchange any two of motor leads.

3. Never connect AC main circuit power supply to output termi-

nals T1 (U), T2 (V), and T3 (W).

4. Careshouldbetakentopreventcontactofwiringleadswiththe

3G3SV cabinet, or a short-circuit may result.

5. Never connect power factor correction capacitor or noise filter

to 3G3SV output.

6. Never open or close contactors in the output circuit unless in-

verter is properly sized.

Wire Size Table 3 shows wire sizes and types.

 Section 1-4

Model

3G3SV Inverter

capacity Terminal symbol Terminal

screw Wire size AWG Wire type

B2002 0.7 KVA L1 (R), L2 (S), L3 (T), B1 B2 T1 (U),

T2 (V), T3 (W) M4 2-5.5 mm214-10 Power

cable:

BB002 G(E) 600 V vinyl

B2004 1.3 KVA L1 (R), L2 (S), L3 (T), B1 B2 T1 (U),

T2 (V), T3 (W) M4 2-5.5 mm214-10

lead or

equivalent

BB004 G(E)

B2007 2.2 KVA L1 (R), L2 (S), L3 (T), B1 B2 T1 (U),

T2 (V), T3 (W) M4 2-5.5 mm214-10

BB007 G(E)

B2015 2.8 KVA L1 (R), L2 (S), L3 (T), B1 B2 T1 (U),

T2 (V), T3 (W) M4 3.5-5.5 mm212-10

BB015 G(E) 2-5.5 mm214-10

B2022 4.7 KVA L1 (R), L2 (S), L3 (T), B1 B2 T1 (U),

T2 (V), T3 (W) M5 3-5.8 mm212-10

BB022 G(E) 2-8 mm214-10

B2037 7.5 KVA L1 (R), L2 (S), L3 (T), B1 B2 T1 (U),

T2 (V), T3 (W) M5 3-5.8 mm212-10

BB037 G(E) 2-8 mm214-10

Important

Leadsizeshouldbedeterminedconsideringvoltagedropofleads.

Grounding Ground the casing of the 3G3SV using ground terminal G (E).

1, 2, 3...

1. Ground resistance should be 100 or less.

2. Never ground the 3G3SV in common with welding machines,

motors, and other large-current electrical equipment, or

ground pole. Run the ground lead in a separate conduit from

leads for large-current electrical equipment.

3. Use the ground leads which comply with AWG standards and

make the length as short as possible.

4. Where several 3G3SV units are used side by side, all the units

should preferably be grounded directly to the ground poles.

However,connecting all the ground terminalsof3G3SV inpar-

allel, and grounding only one of 3G3SV to the ground pole is

also permissible (Fig. 4). However, do not form a loop with the

ground leads.

Good

(a)

Good

(b)

Poor

(c)

Fig. 3 Grounding of Three 3G3SV Units

1-4-2 Control Circuit Wiring

Control Signal Fig.4showstherelationshipbetweenI/Osignalsandscrewtermi-

nal numbers.

 Section 1-4

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