Onkyo BD-SP809 Bedienungsanleitung

SERVICE MANUAL

Ref. No. 4303

082011

BLU-RAY DISC PLAYER

MODEL BD-SP809

Black model

B CDC1AN 120V AC, 60Hz

RC-818DV

SAFETY-RELATED COMPONENT

WARNING!!

COMPONENTS IDENTIFIED BY MARK

ON THE

SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE

CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.

REPLACE THESE COMPONENTS WITH ONKYO PARTS

WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS

MANUAL.

MAKE LEAKAGE-CURRENT OR RESISTANCE

MEASUREMENTS TO DETERMINE THAT EXPOSED

PARTS ARE ACCEPTABLY INSULATED FROM THE

SUPPLY CIRCUIT BEFORE RETURNING THE

APPLIANCE TO THE CUSTOMER.

BD-SP809

TABLE OF CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1

Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1

Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1

Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1

Cabinet Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1

How to Initialize the BLU-RAY Disc Player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1

Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1

Adjustment Instructions for BD Main CBA or BD Mechanism Assembly Replacement . . . . . . . . . . . . . . . . . . 1-8-1

Error Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1

Home Network (DLNA) Error Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1

Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1

Schematic Diagrams / CBA and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1

Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1

Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1

Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1

Precautions on 3D video images

This unit supports Blu-ray 3D. When servicing problems related to 3D image output, the following

equipments are needed.

- 3D capable TV

- 3D compatible HDMI cable

- 3D glasses

- Blu-ray 3D disc

Manufactured under license from Dolby Laboratories.

Dolby and the double-D symbol are trademarks of Dolby Laboratories.

1-1-1 E5WB0SP

SPECIFICATIONS

General

Signal system NTSC Color

Power requirements AC120 V, 60 Hz

Power consumption 22 W (standby: 0.5 W)

Dimensions (width x height x depth) 17-1/8 x 4-1/8 x 12-5/16 inches (435 x 104 x 313 mm)

Weight 10.4 lbs (4.7 kg)

Operating temperature 41 F°(5 °C) to 104 F°(40 °C)

Operating humidity Less than 80 % (no condensation)

Audio

BD Linear Audio 4 Hz–88 kHz (192 kHz)

DVD Linear Audio 4 Hz–44 kHz (96 kHz), 4 Hz–22 kHz (48 kHz)

Audio CD 4 Hz–20 kHz (44.1 kHz)

Signal to Noise Ratio 100 dB

Audio Dynamic Range 98 dB

THD (Total Harmonic Distortion) 0.005 % (1 kHz)

Terminals

USB input

TYPE A

USB 2.0

Bus power current: MAX. 500 mA

Audio output (Analog)

RCA jack x 2 L/R: 2 Vrms (output impedance: more than 1 kƙ)

Video output

RCA jack x 1 1Vp-p (75ƙ)

Component video output

RCA jack x 3

Y: 1 Vp-p (75 ƙ)

PB: 700 mVp-p (75 ƙ)

PR: 700 mVp-p (75 ƙ)

Audio output (Digital)

RCA jack x 1

Optical jack x 1

500 mVp-p (75 ƙ)

Digital connector

HDMI output

HDMI jack x 2 Video: 480i, 480p, 720p, 1080i, 1080p, 1080p24 / Audio

ETHERNET terminal 10BASE-T/100BASE-TX

DNote

• The specifications and design of this product are subject to change without notice.

E5WB0UDENBook.indb56 2011/06/0211:48:23

1-2-1 B4NLBSP

LASER BEAM SAFETY PRECAUTIONS

This BD player uses a pickup that emits a laser beam.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep

your eyes at least 11.8 inches (30 cm) away from the pickup lens when the diode is turned on. Do not look directly

at the laser beam.

CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in

hazardous radiation exposure.

Location: Inside Top of BD mechanism.

Do not look directly at the laser beam coming

from the pickup or allow it to strike against your

skin.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup

Turntable

1-3-1 BDN_ISP

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice

Some electrical and mechanical parts have special

safety-related characteristics which are often not

evident from visual inspection, nor can the protection

they give necessarily be obtained by replacing them

with components rated for higher voltage, wattage,

etc. Parts that have special safety characteristics are

identified by a #on schematics and in parts lists. Use

of a substitute replacement that does not have the

same safety characteristics as the recommended

replacement part might create shock, fire, and/or other

hazards. The Product’s Safety is under review

continuously and new instructions are issued

whenever appropriate. Prior to shipment from the

factory, our products are carefully inspected to confirm

with the recognized product safety and electrical

codes of the countries in which they are to be sold.

However, in order to maintain such compliance, it is

equally important to implement the following

precautions when a set is being serviced.

Precautions during Servicing

A. Parts identified by the #symbol are critical for

safety. Replace only with part number specified.

B. In addition to safety, other parts and assemblies

are specified for conformance with regulations

applying to spurious radiation. These must also be

replaced only with specified replacements.

Examples: RF converters, RF cables, noise

blocking capacitors, and noise blocking filters, etc.

C. Use specified internal wiring. Note especially:

1) Wires covered with PVC tubing

2) Double insulated wires

3) High voltage leads

D. Use specified insulating materials for hazardous

live parts. Note especially:

1) Insulation tape

2) PVC tubing

3) Spacers

4) Insulators for transistors

E. When replacing AC primary side components

(transformers, power cord, etc.), wrap ends of

wires securely about the terminals before

soldering.

F. Observe that the wires do not contact heat

producing parts (heat sinks, oxide metal film

resistors, fusible resistors, etc.).

G. Check that replaced wires do not contact sharp

edges or pointed parts.

H. When a power cord has been replaced, check that

11~13 lb (5~6 kg) of force in any direction will not

loosen it.

I. Also check areas surrounding repaired locations.

J. Be careful that foreign objects (screws, solder

droplets, etc.) do not remain inside the set.

K. When connecting or disconnecting the internal

connectors, first, disconnect the AC plug from the

AC outlet.

L. When reassembling, be sure to use the original

screws or specified screws listed in the parts list.

M. This unit is classified as a CLASS 1 LASER

PRODUCT.

1-3-2 BDN_ISP

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and

wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified

values to verify compliance with safety standards.

1. Clearance Distance

When replacing primary circuit components, confirm

specified clearance distance (d) and (d’) between

soldered terminals, and between terminals and

surrounding metallic parts. (See Fig. 1)

Table 1: Ratings for selected area

Note: This table is unofficial and for reference only. Be

sure to confirm the precise values.

2. Leakage Current Test

Confirm the specified (or lower) leakage current

between B (earth ground, power cord plug prongs) and

externally exposed accessible parts (RF terminals,

antenna terminals, video and audio input and output

terminals, microphone jacks, earphone jacks, etc.) is

lower than or equal to the specified value in the table

below.

Measuring Method (Power ON):

Insert load Z between B (earth ground, power cord plug

prongs) and exposed accessible parts. Use an AC

voltmeter to measure across the terminals of load Z.

See Fig. 2 and the following table.

Table 2: Leakage current ratings for selected areas

Note:This table is unofficial and for reference only. Be sure to confirm the precise values.

AC Line Voltage Clearance Distance (d), (d’)

120 V ≥3mm(d)

≥4mm(d’)

AC Line Voltage Load Z Leakage Current (i) One side of power cord plug

prongs (B) to:

120 V

2kΩ RES.

Connected in

parallel

i≤0.7mA AC Peak

i≤2mA DC

RF or

Antenna terminals

50kΩRES.

Connected in

parallel

i≤0.7mA AC Peak

i≤2mA DC A/V Input, Output

Chassis or Secondary Conductor

Primary Circuit

Fig. 1

d' d

Fig. 2

AC Voltmeter

(High Impedance)

Exposed Accessible Part

BOne side of

Power Cord Plug Prongs

1-4-1 BDN_SN

STANDARD NOTES FOR SERVICING

Circuit Board Indications

1. The output pin of the 3 pin Regulator ICs is

indicated as shown.

2. For other ICs, pin 1 and every fifth pin are

indicated as shown.

3. The 1st pin of every male connector is indicated as

shown.

Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible

Foil Connector) cable, be sure to first disconnect

the AC cord.

2. FFC (Flexible Foil Connector) cable should be

inserted parallel into the connector, not at an

angle.

Pb (Lead) Free Solder

When soldering, be sure to use the Pb free solder.

How to Remove / Install Flat Pack-IC

1. Removal

With Hot-Air Flat Pack-IC Desoldering Machine:

1. Prepare the hot-air flat pack-IC desoldering

machine, then apply hot air to the Flat Pack-IC

(about 5 to 6 seconds). (Fig. S-1-1)

2. Remove the flat pack-IC with tweezers while

applying the hot air.

3. Bottom of the flat pack-IC is fixed with glue to the

CBA; when removing entire flat pack-IC, first apply

soldering iron to center of the flat pack-IC and heat

up. Then remove (glue will be melted). (Fig. S-1-6)

4. Release the flat pack-IC from the CBA using

tweezers. (Fig. S-1-6)

CAUTION:

1. The Flat Pack-IC shape may differ by models. Use

an appropriate hot-air flat pack-IC desoldering

machine, whose shape matches that of the Flat

Pack-IC.

2. Do not supply hot air to the chip parts around the

flat pack-IC for over 6 seconds because damage

to the chip parts may occur. Put masking tape

around the flat pack-IC to protect other parts from

damage. (Fig. S-1-2)

To p V i e w

Out In

Bottom View

Input

Pin 1

FFC Cable

Connector

CBA

* Be careful to avoid a short circuit.

Fig. S-1-1

1-4-2 BDN_SN

3. The flat pack-IC on the CBA is affixed with glue, so

be careful not to break or damage the foil of each

pin or the solder lands under the IC when

removing it.

With Soldering Iron:

1. Using desoldering braid, remove the solder from

all pins of the flat pack-IC. When you use solder

flux which is applied to all pins of the flat pack-IC,

you can remove it easily. (Fig. S-1-3)

2. Lift each lead of the flat pack-IC upward one by

one, using a sharp pin or wire to which solder will

not adhere (iron wire). When heating the pins, use

a fine tip soldering iron or a hot air desoldering

machine. (Fig. S-1-4)

3. Bottom of the flat pack-IC is fixed with glue to the

CBA; when removing entire flat pack-IC, first apply

soldering iron to center of the flat pack-IC and heat

up. Then remove (glue will be melted). (Fig. S-1-6)

4. Release the flat pack-IC from the CBA using

tweezers. (Fig. S-1-6)

Hot-air

Flat Pack-IC

Desoldering

Machine

CBA

Flat Pack-IC

Tweezers

Masking

Ta p e

Fig. S-1-2

Flat Pack-IC Desoldering Braid

Soldering Iron

Fig. S-1-3

Fine Tip

Soldering Iron

Sharp

Fig. S-1-4

1-4-3 BDN_SN

With Iron Wire:

1. Using desoldering braid, remove the solder from

all pins of the flat pack-IC. When you use solder

flux which is applied to all pins of the flat pack-IC,

you can remove it easily. (Fig. S-1-3)

2. Affix the wire to a workbench or solid mounting

point, as shown in Fig. S-1-5.

3. While heating the pins using a fine tip soldering

iron or hot air blower, pull up the wire as the solder

melts so as to lift the IC leads from the CBA

contact pads as shown in Fig. S-1-5.

4. Bottom of the flat pack-IC is fixed with glue to the

CBA; when removing entire flat pack-IC, first apply

soldering iron to center of the flat pack-IC and heat

up. Then remove (glue will be melted). (Fig. S-1-6)

5. Release the flat pack-IC from the CBA using

tweezers. (Fig. S-1-6)

Note: When using a soldering iron, care must be

taken to ensure that the flat pack-IC is not

being held by glue. When the flat pack-IC is

removed from the CBA, handle it gently

because it may be damaged if force is applied.

2. Installation

1. Using desoldering braid, remove the solder from

the foil of each pin of the flat pack-IC on the CBA

so you can install a replacement flat pack-IC more

easily.

2. The “ I” mark on the flat pack-IC indicates pin 1.

(See Fig. S-1-7.) Be sure this mark matches the

pin 1 on the PCB when positioning for installation.

Then presolder the four corners of the flat pack-IC.

(See Fig. S-1-8.)

3. Solder all pins of the flat pack-IC. Be sure that

none of the pins have solder bridges.

To Solid

Mounting Point

Soldering Iron

Iron Wire

Hot Air Blower

Fig. S-1-5

Fine Tip

Soldering Iron

CBA

Flat Pack-IC

Tweezers

Fig. S-1-6

Example :

Pin 1 of the Flat Pack-IC

is indicated by a " " mark. Fig. S-1-7

Presolder

CBA

Flat Pack-IC

Fig. S-1-8

1-4-4 BDN_SN

Instructions for Handling Semi-

conductors

Electrostatic breakdown of the semi-conductors may

occur due to a potential difference caused by

electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1 MΩ) that is

properly grounded to remove any static electricity that

may be charged on the body.

2. Ground for Workbench

Be sure to place a conductive sheet or copper plate

with proper grounding (1 MΩ) on the workbench or

other surface, where the semi-conductors are to be

placed. Because the static electricity charge on

clothing will not escape through the body grounding

band, be careful to avoid contacting semi-conductors

with your clothing.

CBA

Grounding Band

Conductive Sheet or

Copper Plate

1MΩ

CBA

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