Onkyo DV DV-SP405 Bedienungsanleitung

DV-SP405

SERVICE MANUAL

DVD PLAYER

Black and Silver models

MODEL DV-SP405

Ref. No. 4005

072007

120V AC, 60Hz

220-240V AC, 50/60Hz

110-240V AC, 50/60Hz

BTDD, STDD

BTPP, STPP

STUA, BTUA

RC-699DV

Only Oceanian and European

North American

ON STANDBY

DISPLAY

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RC-698DV

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123

789

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MODE

Oceanian and European

ON STANDBY

DISPLAY

HOME

TOP MENU

RETURN

AUDIO ANGLE

DVD/USB

SUBTITLE ZOOM

RC-699DV

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OPEN/

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MODE

RC-698DV

SAFETY-RELATED COMPONENT

WARNING!!

COMPONENTS IDENTIFIED BY MARK ON THE

SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE

CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.

REPLACE THESE COMPONENTS WITH ONKYO

PARTS WHOSE PART NUMBERS APPEAR AS SHOWN

IN THIS MANUAL.

MAKE LEAKAGE-CURRENT OR RESISTANCE

MEASUREMENTS TO DETERMINE THAT EXPOSED

PARTS ARE ACCEPTABLY INSULATED FROM THE

SUPPLY CIRCUIT BEFORE RETURNING THE

APPLIANCE TO THE CUSTOMER.

DV-SP405

SPECIFICATIONS

General

Specifications and features subject to change without notice.

Signal System NTSC (North American model)

PAL/NTSC (Oceanian and European models)

Composite Video Output/Impedance 1.0 V (p-p)/75 ohm negative sync, RCA

S-Video Output/Impedance (not European model) Y: 1.0 V (p-p)/75 ohm negative sync, 4-pin mini DIN

C: 0.286 V (p-p)/75 ohm

Component Video Output/Impedance Y: 1.0 V (p-p)/75 ohm

PB/PR: 0.7 V (p-p)/75 ohm RCA

HDMI Out 19 pin connector

AV Connector (European model only) 1.0 V (p-p)/75 ohm, Scart

Component Video Frequency Response 5 Hz–13 MHz

Frequency Response DVD Linear Sound 4 Hz–44 kHz (96 kHz)

4 Hz–22 kHz (48 kHz)

Audio CD 4 Hz–20 kHz (44.1 kHz)

Signal to Noise Ratio 90 dB

Audio Dynamic Range 100 dB

THD (Total Harmonic Distortion) 0.0065 % (1 kHz)

Wow and Flutter Below threshold of measurability

Audio Output (Digital Optical)

(Oceanian model only) –22.5 dBm

Audio Output/Impedance (Digital Coaxial) 0.5 V (p-p)/75 ohm

Audio Output/Impedance (Analog) 2.0 V (rms)/440 ohm

Power Supply AC 120 V, 60 Hz (North American model)

AC 110–240 V, 50 Hz/60 Hz (Oceanian model)

AC 220–240 V, 50 Hz/60 Hz (European model)

Power Consumption 8 W (North American model)

11 W (Oceanian and European model)

Stand-by Power Consumption 0.9 W

Dimensions (W x H x D) 435 W x 60.5 H x 208 D mm

Weight 1.9 kg

Operation Condition Temperature/Humidity +5 °C to +40 °C (41 °F to 95 °F) / 5 % to 80 %

Disc Compatibility

DVD-VIDEO, CD-DA, CD-R/RW, VCD, DVD-R/RW,

DVD+R/+RW (W/O VCPS), DVD-R/+R DL, DVD-R/RW (VR),

DVD-R DL (VR)

Disc that have not been property finalized mayonlybepartially

playable or not playable at all

DV-SP405

PANEL VIEW

Rear Panel

North American model

405

Oceanian model

405

European model

ANALOG

AUDIO OUTPUT

DIGITAL

COAXIAL

405

DV-SP405

EXPLODEDVIEW

314 22

21 21 21 21 21

18 31

17 13

17 20 20

NSP

NON-CONTACT

SIDE

CONTACT SIDE

Only Europe and Oceania models

Europe/ Oceania

Model only

U.S.A. model only

70 74

DV-SP405

EXPLODEDVIEW

DVD MECHANISM

Cannot supply separately.

If the repair is needed, replace the

LOADER SUB ASS'Y.

PCB610

(LOADING MOTOR PCB ASS'Y)

CD2302

Do not replace the parts. Because,

minute adjustments are needed if

this condition is disassembled

further more.

If the repair is needed, replace the

DVD MECHA ASS'Y.

(SW PCB ASS'Y)

SW1

PCB640

CD2001

SW2

CD2301

13 8

DV-SP405

REMOVAL OF DVD MECHA. PARTS-1

2-1: TRAY (Refer to Fig. 2-1-A)

METHOD AT NO POWER SUPPLY)

Tray.

1. Set the Tray opened. (Refer to the DISC REMOVAL

2. Unlock the 2 supports 1 and draw it while sagging the

Fig. 2-1-A

Tray

Push to Sag

Loader Ass'y

NOTE

1. In case of the Tray installation, install them as the circled

section of Fig. 2-1-B so that the each markers are met.

2-2: TRAVERSE ASS'Y (Refer to Fig. 2-2-A)

1. Remove the screw 1 .

2. Unlock the 2 supports 2 .

3. Remove the Insulator (R) from the Loader Sub Ass'y.

4. Remove the Traverse Ass'y.

Fig. 2-2-A

Tray

Loader Ass'y

Fig. 2-1-B

Insulator (R)

NOTE

1. Disassemble only the DVD DECK PARTS parts listed

here. Minute adjustments are needed if the disassembly

is done. If the repair is needed except listed parts,

replace the DVD MECHA ASS'Y.

NOTE

1. In case of the Traverse Ass'y, install it from (1) to (4) in

2. In case of the Traverse Ass'y installation, hook the wire

order. (Refer to Fig. 2-2-B)

on the Loader Ass'y as shown Fig. 2-2-C.

Traverse Ass'y

Loader Sub Ass'y

Fig. 2-2-B

Check Lock

Traverse Ass'y

Rack Loading

Loader Ass'y (Bottom Side)

Holder Traverse

Fig. 2-2-C

Loader Ass'y

Check Hook

Loading Belt

Loading Sub Ass'y

Gear Pulley

2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT

(Refer to Fig. 2-3-A)

1. Remove the Loading Belt.

2. Remove the screw 1 .

3. Remove the Loading Motor PCB Ass'y.

4. Remove the 2 screws 2 .

5. Remove the Loading Motor.

6. Remove the Gear Pulley.

Fig. 2-3-A

Loading Motor PCB Ass’y

• Screw Torque: 2.0 +/- 0.3kgf•cm

• Screw Torque: 2.5 +/- 0.3kgf•cm (Screw1)

• Screw Torque: 1.0 +/- 0.3kgf•cm (Screw2)

Loading Motor

DV-SP405

REMOVAL OF DVD MECHA. PARTS-2

BROWN (1)

WHITE (2)

NOTE

1.In case of the Pulley Motor installation, check if the value

of the Fig. 2-3-B is correct.

2.When installing the wire of the Loading Motor PCB Ass'y,

install it correctly as Fig. 2-3-C.

3.When installing the Loading Motor PCB Ass'y, install it

correctly as Fig. 2-3-D.

4.In case of the Loading Motor PCB Ass'y installation, hook

the wire on the Loader Sub Ass'y as shown Fig. 2-3-E.

Manual soldering conditions

• Soldering temperature: 320 +/- 20˚C

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

Fig. 2-3-B

7.0 +/- 0.1mm

Safety surface for pressing

of the insert.

Loading Motor

Pulley Motor

Check Hook Loading Motor PCB Ass’y

Loading Motor PCB Ass’y Fig. 2-3-C

Fig. 2-3-E

Check Hook

Fig. 2-3-D

Rack Loading

The Lever should be position

between A and B.

Check Hook

Rack Loading

Loader Sub Ass’y

Gear Main

2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR

(Refer to Fig. 2-4-A)

1. Unlock the support and remove the Gear Pulley.

2. Remove the Gear Main.

3. Press down the catcher and slide the Rack Loading.

Gear Pulley

Fig. 2-4-A

NOTE

1. In case of the Rack Loading installation, hook the Rack

Loading on the Loader Sub Ass'y as shown Fig. 2-4-B.

2. When installing the Gear Main, take care the direction of

up or down as shown Fig. 2-4-C.

Fig. 2-4-B

Rack Loading

Check Hook

Fig. 2-4-C

Main Gear

Up Side

Down Side

2-5: CLAMPER ASS'Y (Refer to Fig. 2-5-A)

1. Press the Clamper and rotate the Plate Clamper

clockwise, then unlock the 3 supports.

2. Remove the Plate Clamper, Magnet Clamper and

Clamper.

Plate Clamper

Magnet Clamper

Fig. 2-5-A

Main Frame

Clamper

Loader Sub Ass'y (Bottom Side)

DV-SP405

REMOVAL OF DVD MECHA. PARTS-3

Holder Traverse

Insulator (F)

Traverse Ass'y

Insulator (F)

Insulator (R)

NOTE

1. In case of the Clamper Ass'y installation, install correctly

as Fig. 2-5-B.

Fig. 2-5-B

Plate Clamper

Clamper

2-6: HOLDER TRAVERSE/INSULATOR (F)/INSULATOR

(R) (Refer to Fig. 2-6-A)

1. Remove the Holder Traverse.

2. Remove the 2 Insulator (F).

3. Remove the Insulator (R).

Fig. 2-6-A

NOTE

1. In case of the Insulator (F) installation, install correctly

as Fig. 2-6-B.

Fig. 2-6-B

Traverse Holder

Insulator (F)

2-7: SWITCH PCB ASS'Y/GEAR MIDDLE/GEAR FEED/

RACK FEED ASS'Y/FEED MOTOR

(Refer to Fig. 2-7-A)

1. Unlock the support

2. Remove the Gear Middle.

3. Remove the screw

4. Remove the Rack Feed Ass'y.

5. Remove the screw

6. Remove the Switch PCB Ass'y.

7. Remove the screw

8. Remove the Gear Feed.

9. Remove the 2 screws

10.Remove the Feed Motor.

11.Remove the Gear Motor.

Gear Middle

Gear Motor

Feed Motor

• Screw Torque: 1.3 +/- 0.3kgf•cm (Screw )

• Screw Torque: 3.0 +/- 0.3kgf•cm (Screw )

• Screw Torque: 1.0 +/- 0.3kgf•cm (Screw )

Switch PCB Ass'y

Rack Feed Ass'y

Gear Feed

Fig. 2-7-A

Traverse Ass'y

NOTE

1. When installing the Rack Feed Ass'y, push both ends to

align the teeth as shown Fig. 2-7-B. Then install it.

2. In case of the Gear Motor installation, check if the value

of the Fig. 2-7-C is correct.

3. When installing the wire of the Switch PCB Ass'y, install

it correctly as Fig. 2-7-D.

4. After the assembly of the Traverse Ass'y, hook the wire

on the Traverse Ass'y as shown Fig. 2-7-E.

Manual soldering conditions

• Soldering temperature: 320 +/- 20˚C

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

[OK] [NG]

Fig. 2-7-B

Rack Feed Ass'y

Push

Fig. 2-7-C

8.0 +/- 0.2mm

Safety surface for pressing

of the insert.

Feed Motor

Gear Motor

Check Lock

DV-SP405

WIRING VIEW

EUROPEAN AND OCEANIA MODELS

BCDEFGH

112

CP502

CP4003

CP605

CP604

OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

THE TIMETHIS INTERCONNECTION DIAGRAM IS THE LATEST ATNOTE:

J7301

S-VIDEO OUT

Vout

B+

GND

OS651

J8101

21PIN CONNECTOR

220

21 3

DANS LA NOMENCLATURE DES PIECES

N’UTILISER QUE CELLS DECRITES

DANGEREUSES AN POINT DE VUE SECURITE

:LES PIECES REPAREES PAR UN ETANT

ATTENTION

J501

AC INLET

CD501_2

AC220V-240V_50Hz/60Hz(EU)

HH2

LS/RS

PAL/NTSC

(CD6601)

(CD6603)

(CD6602)

+5V

GND

USB_DN

USB_DP

GND

P.CON+5V

CP6602 CP504

USB+5V

GND

USB+5V

(CD604)

GND

USBN

USB_POWER

USB_FLAG

GND

USBP

CP6601

CP4004

SW2

POWER

V+3E

LED

USB

SW2

POWER

V+3E

LED

USB

USBN

GND

USB_POWER

USB_FLAG

USBP

FLDC-

FLDC+

V+3E

-28V

DGND

DO (F to M)

DI (M to F)

STB

CLK

CP4002(CD601)

CP601

DGND

FLDC+

-28V

FLDC-

DI (M to F)

V+3E

STB

DO (F to M)

CLK

11 2

CP503 CD7301 CP7301

112

GND

AUDIO L

GND

AUDIO R

RGB-H

CVBS

GND

RGB-H

GND

CVBS

GND

AUDIO L

AUDIO R

(CD502)

AT+3.3VAT+3.3V

AT+3.3V

P.CON+12V

P.CON+5V

FL DC-

FL DC+

GND

AT+12V for MUTE

P.ON-H

P.CON+6V

-28V

GND(M)

GND(D)

GND

P.CON+5V

FL DC-

FL DC+

-28V

AT+3.3V

GND

P.CON+12V

AT+12V for MUTE

P.CON+6V

GND(M)

GND(D)

P.ON-H

POWER PCB ASSY (1/2, 2/2)

OPERATION 3 PCB ASSY

OPERATION 2 PCB ASSY

USB PCB ASSY

OPERATION 1 PCB ASSY

CP5901

CP2302

CP2303

CP2301

J7301

S-VIDEO OUT

PIECES

UE SECURITE

ETANT :SINCE THESE PARTS MARKED BY

CAUTION

DESCRIBED IN PARTS LIST ONLY

CRITICAL FOR SAFETY,USE ONES

ARE

H1H2

J8002

LS/RS/C/LFE

H1H2

J7302

CVBS/Y/U/V

H1H2

J8001

L/R

(CD6601)

GND

USBN

GND

USBP

USBN

GND

USBP

D2+

D2-S

D2-

D1+

D1-S

D0+

D0-S

D0-

CLK-S

CLK-

CEC

SCL

SDA

GND

POWER

HOTPLUG

D1-

CLK+

SW(GND)

LIMIT SW

SLD-

SLD+

SPD-

SPD+

LOAD+

LOAD-

GND

OPEN

VRCOM

VR780(CD)

VRF(RF_OUT)

SW1(DVD/CD)

VR650(DVD)

GND

LD_DVD(650)

LD_CD(780)

PD/GND

TRKG DRV

TRKG RTN

FOCS RTN

FOCS DRV

VCC

GND

VRCOM

TRKG DRV

TRKG RTN

FOCS RTN

FOCS DRV

VCC

VR780(CD)

VRF(RF_OUT)

SW1(DVD/CD)

GND

VR650(DVD)

GND

LD_DVD(650)

LD_CD(780)

PD/GND

DM-4PB

DRIVE

DVD

OPTICAL PICK-UP

(LOADING MOTOR PCB)

CD2302

BCZ3B05

M2603

SW-2(CLOSE)

GND(SW)

SW-1(OPEN)

LOADING MOTOR(-)

2H051602

SSS-28-5

SW1

(SW PCB)

BCZ3B05

JCV9B12

M2601

M2602

ESE22MH22

SW2

2H061605

CD2301

SPINDLE MOTOR(+)

SPINDLE MOTOR(-)

FEED MOTOR(-)

GND(SW)

FEED MOTOR(+)

PICK UO INNER LIMIT SWITCH

DVD MT PCB ASSY (1/7–7/7)

DVD MECHA ASSY

DV-SP405

WIRING VIEW

EUROPEAN AND OCEANIA MODELS

BCDEFGH

112

CP502

CP4003

CP605

CP604

OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

THE TIMETHIS INTERCONNECTION DIAGRAM IS THE LATEST ATNOTE:

J7301

S-VIDEO OUT

Vout

B+

GND

OS651

J8101

21PIN CONNECTOR

220

21 3

DANS LA NOMENCLATURE DES PIECES

N’UTILISER QUE CELLS DECRITES

DANGEREUSES AN POINT DE VUE SECURITE

:LES PIECES REPAREES PAR UN ETANT

ATTENTION

J501

AC INLET

CD501_2

AC220V-240V_50Hz/60Hz(EU)

HH2

LS/RS

PAL/NTSC

(CD6601)

(CD6603)

(CD6602)

+5V

GND

USB_DN

USB_DP

GND

P.CON+5V

CP6602 CP504

USB+5V

GND

USB+5V

(CD604)

GND

USBN

USB_POWER

USB_FLAG

GND

USBP

CP6601

CP4004

SW2

POWER

V+3E

LED

USB

SW2

POWER

V+3E

LED

USB

USBN

GND

USB_POWER

USB_FLAG

USBP

FLDC-

FLDC+

V+3E

-28V

DGND

DO (F to M)

DI (M to F)

STB

CLK

CP4002(CD601)

CP601

DGND

FLDC+

-28V

FLDC-

DI (M to F)

V+3E

STB

DO (F to M)

CLK

11 2

CP503 CD7301 CP7301

112

GND

AUDIO L

GND

AUDIO R

RGB-H

CVBS

GND

RGB-H

GND

CVBS

GND

AUDIO L

AUDIO R

(CD502)

AT+3.3VAT+3.3V

AT+3.3V

P.CON+12V

P.CON+5V

FL DC-

FL DC+

GND

AT+12V for MUTE

P.ON-H

P.CON+6V

-28V

GND(M)

GND(D)

GND

P.CON+5V

FL DC-

FL DC+

-28V

AT+3.3V

GND

P.CON+12V

AT+12V for MUTE

P.CON+6V

GND(M)

GND(D)

P.ON-H

POWER PCB ASSY (1/2, 2/2)

OPERATION 3 PCB ASSY

OPERATION 2 PCB ASSY

USB PCB ASSY

OPERATION 1 PCB ASSY

CP5901

CP2302

CP2303

CP2301

J7301

S-VIDEO OUT

PIECES

UE SECURITE

ETANT :SINCE THESE PARTS MARKED BY

CAUTION

DESCRIBED IN PARTS LIST ONLY

CRITICAL FOR SAFETY,USE ONES

ARE

H1H2

J8002

LS/RS/C/LFE

H1H2

J7302

CVBS/Y/U/V

H1H2

J8001

L/R

(CD6601)

GND

USBN

GND

USBP

USBN

GND

USBP

D2+

D2-S

D2-

D1+

D1-S

D0+

D0-S

D0-

CLK-S

CLK-

CEC

SCL

SDA

GND

POWER

HOTPLUG

D1-

CLK+

SW(GND)

LIMIT SW

SLD-

SLD+

SPD-

SPD+

LOAD+

LOAD-

GND

OPEN

VRCOM

VR780(CD)

VRF(RF_OUT)

SW1(DVD/CD)

VR650(DVD)

GND

LD_DVD(650)

LD_CD(780)

PD/GND

TRKG DRV

TRKG RTN

FOCS RTN

FOCS DRV

VCC

GND

VRCOM

TRKG DRV

TRKG RTN

FOCS RTN

FOCS DRV

VCC

VR780(CD)

VRF(RF_OUT)

SW1(DVD/CD)

GND

VR650(DVD)

GND

LD_DVD(650)

LD_CD(780)

PD/GND

DM-4PB

DRIVE

DVD

OPTICAL PICK-UP

(LOADING MOTOR PCB)

CD2302

BCZ3B05

M2603

SW-2(CLOSE)

GND(SW)

SW-1(OPEN)

LOADING MOTOR(-)

2H051602

SSS-28-5

SW1

(SW PCB)

BCZ3B05

JCV9B12

M2601

M2602

ESE22MH22

SW2

2H061605

CD2301

SPINDLE MOTOR(+)

SPINDLE MOTOR(-)

FEED MOTOR(-)

GND(SW)

FEED MOTOR(+)

PICK UO INNER LIMIT SWITCH

DVD MT PCB ASSY (1/7–7/7)

DVD MECHA ASSY

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