Opop H 412 Bedienungsanleitung

Heat and Comfort

OPOP spol. s r.o.

Zašovská 750, 757 01 Valašské Mezi íčí

Tel.: 571 675 589, Fax: 571 611 225

CENTRAL HEATING BOILER

H 412,H 418, H 424, H 430

Content

1. Introduction 2

2 . Boiler Properties 2

3. Technical Description 3

4. Main Dimensions 5

5. Technical Parameters 10

6. List of Replaceable Spare Parts 11

7. List of Accessories Supplied 14

8. Servicing the Boiler 15

9. Boiler and Heating Equipment Maintenance 17

10. Safety Instructions for Boiler Assembly and Servicing 18

11. Waste Disposal 25

12. Determination of Storage Tank Size 26

12. Warranty Sheet 26

13. Registration Card 29

THE EUROPEAN REGIONAL DEVELOPMENT FUND AND THE

MINISTRY OF INDUSTRY AND TRADE OF THE CZECH

REPUBLIC SUPPORT INVESTMENT IN YOUR FUTURE.

Heat and Comfort

1. INTRO UCTION

Dear Customer,

We appreciate you have chosen a product originating from our product range, by which

you became one of our customers. We hope our product will serve you long and well.

This is contributed to by all the staff of the company and now it is up to you to make

your own contribution by reading carefully through the manuals and maintaining the

instructions and regulations specified therein.

May our products bring you heat and comfort,

OPOP s.r.o.

2. BOILER PROPERTIES

Courtesy of their design and surface treatment, the H4 series hot water steel boilers are

intended for level and central heating of detached houses with the maximum hydrostatic

height of 20 m. The boilers make it possible to combust solid fuels such as lignite and

wood.

Note: Primary combustion air supply via the stoking door must be adjusted

in order to allow combustion of wood. For this change to take place the heat insulation

(1 located on the bottom part of the stoking door must be removed and a controller

chain must be connected to the flap in the stoking door (2 . When combusting wood, the

choker stays completely in the ash pan door.

Heat and Comfort

Obr. – spalování uhlí – coal combustion; spalování d eva – wood

combustion

3. Technical escription

The upper part of the boiler consists of a stoking door fitted on hinges and a

cleaning door attached to the weldment by means of fly nuts. The door is sealed tightly

to the boiler body by a heat insulation rope. The actual boiler body is a welded structure

consisting of steel sheeting. Seen from above, it is divided by water partitions into three

parts:

a) the frontal space behind the front wall of the boiler forms a charging shaft with a

moving alloy grate;

b) the central part forms the combustion space complete with a chamotte shaped brick

provided in the upper part for improved combustion of flue gases;

c) the rear space forms a reverse draft, where the combustion gases flow to under the

bottom part of the last partition and subsequently ascend into the smoke bell. In the

Heat and Comfort

upper part of the space, there is a movable heating flap, which allows direct flue gas

removal from above to the bell.

The boiler fireplace is fitted with a movable cascade grate controlled by a lever on the

side of the boiler. The amount of secondary air supplied is manually adjustable for H4

boilers on both side shells of the boiler. Under normal operating conditions respecting

the nominal power, the flaps are fully open.

The boiler may be operated with both lignite (grain 1) and fuel wood at the maximum

length of 25cm for H412 and H418 boilers and 30cm for H424 and H430 boilers.

The ash pan door is fitted with a choker for combustion air control, coal combustion

and the stoking door is fitted with a choker for combustion air control, for wood

combustion with the use of an automatic combustion air controller. Whenever a change

in fuel occurs, adjustments must be effectuated, see the note in Page 1. In order to meet

the requirements of the ČSN EN 303-5 Standard (Central Heating Boilers Operated with

Solid Fuel with Manual or Automatic Feed, At Nominal Heat Generating Capacity of

Max. 300kW), the boiler must be operated in absence of an inserted ash pan drawer in

the ash-pan compartment; otherwise the ash-pan drawer must be emptied at increased

frequency.

The air supply and discharge flanges as well as the bell are located along the central

axis of the rear boiler part. In the upper part a 3/4" sleeve is provided for the connection

of the combustion air control and a 1/2" sleeve to place the anti-overheating safety

equipment sensor; in the lower part, there is a 1/2" sleeve provided for the discharge and

filling cock.

The walls of the boiler are heat insulted and covered by surface treated cover plates.

The stoking, cleaning and ash pan doors are made of surface treated parts and are heat

insulated. The temperature and pressure gauges are fitted in the cover plate, taking

temperature and pressure measurements of the heating water inside the boiler.

Heat and Comfort

4. Main imensions Table relating to Fig. 2

H 412

H 418

H 424

H 430

A – Total Boiler Height 865 865 865 1005

B – Total Boiler Depth 598 670 670 670

C – Boiler Width 386 386 490 490

D – Lo ation of the Gas Flue 635 635 635 755

E – Lo ation of the Supply Water

Sleeve

99 99 99 99

F – Lo ation of the water supply

sleeve

781 781 781 921

G – Flange Size 116 116 116 116

H – Flange S rew Spa ing 67 67 67 67

J – Boiler Base Depth 398 470 470 470

K – Boiler Base Width 316 316 420 420

Heat and Comfort

Fig. 1 - H412 Boilers

Heat and Comfort

Fig. 2: H418 Boilers

Heat and Comfort

Explanatory Notes:

1 – H418 Boiler Body

2 – Grating Mechanism

4 – Heat-up Flap

5 – Cleaning Stopper

9 – Grating Mechanism Lever

10 – Ash Pan Drawer

15 – Stoking Door

16 – Cleaning Door

17 – Ash Pan Door

19 – Movable Grate

20 – Inclining Grate

27 – Handle

33 – Frontal Cover

34 – Side Cover

37 – Cooling Loop

39 – Flange

41 – Automatic Combustion Air Controller

58 – M10,30 Screw

64 - M10 Nut

69 – 10.5 Washer

84 – 0-120°C Thermometer

85 – Fibrous Sealing

89 – 0-4 Bar Manometer

Heat and Comfort

Fig. 3: H424 Boilers

Heat and Comfort

5. Technical parameters for Coal table 2

H 412 H 418 H 424 H 430

Operating Flue (mbar) 0.18 0.18 0.22 0.27

Water Volume ( l ) 22.7 26 35 42

Bell Diameter (mm) 130 130 160 160

Boiler Hydrauli Loss at ∆T 20°/10° (mbar) 0,1/0,37

0,19/0,7

0,28/1,1

0,38/1,4

Boiler Class 2 2 2 2

Burning Time at Nominal Power (h) 4 4 4 4

Temperature Control Range (°C) max. 90

max. 90

Minimum Supply Water Temperature (°C) 65 65 65 65

Fuel Shaft Volume ( l ) 35 35 46 57

Filling Hole Size (mm) 182x308

182x308

182x412

Nominal Heat Generating Capa ity (kW) 14 19 24,5 30

Combustion Gas Temperature at

Nominal Heat Generating Capa ity

(°C) 355 353 349 345

Volume Flow of Combustion Gases at

Nominal Heat Generating Capa ity

(kg/s) 0,011 0,016 0,021 0,026

Effi ien y (%) 70 71 72 73

Operating Overpressure (bar) 2 2 2 2

Heating Surfa e (m2) 1.36 1.5 1.9 2.35

Boiler Weight (kg) 155 170 210 247

Fuel Consumption (kg/hour)

3,9 5,5 7,2 8.91

Type of Fuel and Fuel Water Content Lignite b2, H2O max. 20%

Fuel Size Grain

Technical Parameters for Wood table 3

Operating Flue (mbar) 0.18 0.18 0.22 0.27

Water Volume ( l ) 22.7 26 35 42

Bell Diameter (mm) 130 130 160 160

Boiler Hydrauli Loss at ∆T 20°/10° (mbar) 0,1/0,37

0,19/0,7

0,28/1,1

0,38/1,4

Boiler Class 1 1 1 1

Burning Time at Nominal Power (hour) 2 2 2 2

Temperature Control Range (°C) max. 90

max. 90

Minimum Supply Water Temperature (°C) 65 65 65 65

Fuel Shaft Volume ( l ) 35 35 46 57

Filling Hole Size (mm) 182x308

182x308

182x412

Nominal Heat Generating Capa ity (kW) 11 15,5 20 25

Combustion Gas Temperature at

Nominal Heat Generating Capa ity

(°C) 235 230 225 220

Volume Flow of Combustion Gases at

Nominal Heat Generating Capa ity

(g/s) 0,016 0,02 0,023 0,027

Nominal Heat Generating Capa ity/ min.

Heat Generating Capa ity

Effi ien y (%) 66,8 68,8 70,9 73

Operating Overpressure (bar) 2 2 2 2

Heating Surfa e (m2) 1.36 1.5 1.9 2.35

Boiler Weight (kg) 155 170 210 247

Fuel Consumption (kg/hour)

3,6 5 6,5 8

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