OptiPure OPS70 Bedienungsanleitung
OPS70
Simple Install
Guide
Rev. 1.1
OPS70_Simple_Install_v1-1.indd
©2018 Procam Controls, Inc. All Rights Reserved
Access manuals, spec sheets and additional educational
materials for foodservice water treatment at our website.
www.optipurewater.com
OPS70 Simple Install Guide 2
2.5 gals. Bladder Tank Shown
Completed
OPS70 Installation
Service Contact
For local maintenance and service information, please
contact your nearest Authorized Service Representative.
Service inquiries may be directed to technical support at:
OptiPure, A Division of Aquion, Inc.
101 S. Gary Ave., Suite A
Roselle, IL 60172 USA
Phone #: 972.881.9797
Environmental Conditions
The OPS70 is certied to operate under the following
conditions:
1. Altitude up to 2000 m.
2. Ambient Temperature of 40˚ - 105˚F (5˚ - 40˚C).
3. Maximum Relative Humidity 80% at 88˚F (31˚C).
4. Installation Category II.
5. Pollution Degree II.
6. Indoor use only, protect from elements.
Safety Instructions
1. Please read and follow these instructions when
connecting and using the system.
2. Securely bolt processor to wall before operating.
3. Avoid cross-connections and install on cold water
supply only.
4. Use approved air gaps when connecting to drain lines.
5. Do not exceed system pressure rating and use water
hammer arrestors when water hammer is evident.
6. Turn o feedwater supply before lter or membrane
cartridge replacement.
vGeneral Information
OPS70 Simple Install Guide 3
vInstallation Requirements
Operating a system on water supplies outside
of the parameters listed below may lead to
premature membrane failure. This product
is for commercial use only and must be
installed and maintained in accordance with
manufacturer’s guidelines and local regulatory
plumbing codes.
Operating Parameters
Typical Membrane TDS Rejection: 97+%
Feed Temperature: 40˚ - 100˚F (4˚ - 38˚C)
Feed Pressure: 50 - 80 psi
(3.4 - 5.9 bar) at 1 gpm
Production (at 77˚F, 60 psi): 70 gals./day
(2.9 gals./hr.)
Recovery: Up to 33%
IMPORTANT NOTE: The production rate is
strictly dependent on feed water temperature
and pressure.
For example: Operating pressure of 30
psi will reduce production by 50%, or
48˚F feedwater will reduce production by
50%.
Location
The system should be installed indoors,
within 25 feet of the equipment water is being
supplied to, and protected from the elements.
Do not let the processor or storage tank
freeze or be exposed to rain or direct sunlight.
Feed Water Connection
An adequate ow and pressure of water to
the unit is essential for successful operation.
Drain
A drain should be located within 10 feet of
the system. Drain must allow a minimum
ow of 2 gals/min. Compliance with most
local plumbing codes requires installation
of an approved air gap in the drain line. The
drain connection should be accessible for
system set-up and service.
Feed-Water Chemistry
Feed TDS: Up to 1200 ppm
Feed pH: 6 - 10
Hardness: 12 grains or less
Free Chlorine: <2 mg/L
Iron (Fe): 0.1 mg/L maximum
Turbidity: <0.05 NTU
Manganese: 0.05 mg/L maximum
Hydrogen Sulde: 0.0 mg/L
Note: The presence of silica or occulants
such as alum or cationic polymers in the
feedwater may cause membrane fouling and
may require special pretreatment. Please
note that membrane failure due to fouling is
not covered by the warranty.
Storage Tank
The tank must be located within 10 feet of
the water processor. The oor beneath the
storage tank should be smooth, clean and
free of sharp objects that could puncture the
bottom of the tank.
Optimized Water Lines to Equipment
Tubing, piping and associated ttings used
to connect optimized water to equipment
should be food grade material with a minimum
pressure rating of 75 PSI. Non-metal, plastic
pipe or reinforced hose or tubing are
recommended. For distribution runs longer
then 15 feet use larger inside diameter tubing
or hose to minimize pressure drop.
OPS70 Simple Install Guide 4
vOPS70 Installation Diagram
Plumbing should be performed in
accordance with local codes.
Feedwater Line -
Green 3/8” - from Feedwater
Valve to Feedwater Inlet
Feedwater Bypass
Valve
Drain Line - Black 1/4” - from
Permeate Pump to Drain
Reject Water
(To Drain)
User-Supplied
Feedwater
Valve
Optimized
Water Outlet
AMS-Q10 Membrane
Cartridge
To Tank
Connection
When installing, locate the storage
tank as near the equipment as
possible to maximize water pressure
and ow. Cut tubing to an ecient
length using a tubing cutter or sharp
blade. Do not cut with wire crimpers
or dikes. When routing and securing
tubing avoid loops or kinks.
Membrane Reject
connection
Optimized Water Line to Tank
- Blue 3/8” - from Processor “To
Tank” Connection to Tank Inlet
Storage
Tank Inlet
(On Valve)
Optimized Water Storage Tank
- 2.5 gals. Bladder Tank Shown
Storage Tank
Valve
(Normally Open)
CTO-Q10 Pre-Filter
Cartridge
Feedwater Inlet
Water Processor
Optimized Water
to Equipment
IMPORTANT - PROTECT PROCESSOR AND
TANK FROM THE ELEMENTS. DO NOT INSTALL
IN DIRECT SUNLIGHT OR WHERE EXPOSED TO
FREEZING TEMPERATURES OR RAIN.
OPS70 Simple Install Guide 5
Mount the system with the Pre-Installed Drain
Line (1/4” black) and Bypass Assembly (3/8” red)
as shown below. Step 1
Attach the system with 2 screws (user supplied)
through the attachment keyholes shown below.
Use anchors or attach directly to studs. Be sure
to allow at least 3” clearance below cartridges
for removal.
vMount Processor
Use Keyholes in Bracket
OPS70 Simple Install Guide 6
Step 2a
Insert the AMS-QT10 Membrane into the center
head and rotate it to the right 1/4 turn to lock.
Step 2b
Remove the plug from the tting at the bottom
of the Membrane and insert the end of the
black tubing coming from the lower left part of
the Permeate Pump.
Attention: Warranty will be void if
this step is not performed properly.
Step 3
Insert and lock the CTO-Q10 Cartridge into the
Pre-Filter Head as shown.
NOTE: The pre-lter head has a built-in shut o
valve. When the lter is removed, water will not
ow. When the lter is installed, water will ow
to the system.
vInstall Membrane
vInstall the Pre-Filter
...To Bottom
of Membrane
OPS70 Simple Install Guide 7
v
Make Drain Connection
vMake Feed Connections
Step 4
Route and connect the loose end of 1/4”
black tubing coming from Permeate Pump on
processor to a suitable drain; cut to length and
fasten to the wall and at the drain connection.
(Some locations may require an approved air
gap. Optional OptiPure Air Gap available, part
number: 164-89905)
Step 5a
Install the Feedwater Adapter (from the
installation kit) into the user-supplied 1/2”
Feedwater Supply Valve. (Do not over-tighten.)
Step 5b
Connect a piece of 3/8” green tubing to the Feed
Water Supply Valve. Connect the other end to
the Feed Water Inlet on processor.
Step 6
Install the Tank Valve – hand tighten. Install the
3/8” Tee (tubing is in the tee) as shown above.
Ensure the Valve is CLOSED.
Step 6
Feed Water
Adapter (Supplied)
v
Install Tank Valve
and Tee Assembly
Tank Valve in
CLOSED position
OPS70 Simple Install Guide 8
Step 7a
Connect a piece of 3/8” blue tubing to the
Optimized Water Fitting from the processor.
Connect the other end to the Tank Tee as
shown below.
Step 7b
The remaining connection at the Tank Tee is the
Optimized Water Outlet. Insert the barbed end
of the connector tting into the 1/2” gray hose
and secure with clamp. Insert into the Tank Tee
as shown. This will later be the water supply
connection to downstream equipment.
Do not connect to equipment at this time.
vMake Optimized Water Connections
Step 7a
Step 7a
Step 7b
Connector
Fitting
OPS70 Simple Install Guide 9
Step 8
Temporarily route the 1/2” gray hose from the
Optimized Water Outlet on the Storage Tank to
a drain or sink.
Step 9a
Ensure Bypass Valve is CLOSED.
Step 9b
Ensure Tank Valve is CLOSED.
Step 10
Open the Feed Valve. Allow water to ow to
drain until all air is purged from the system.
Close the Feed Valve after ushing.
Note: During normal operation, the water
ow alternates between the optimized water
line and the drain line. You will notice that the
water ow pulses when the system is making
water.
vFlush the System
Step 8
Step 9b
Step 10
Step 9a
OPS70 Simple Install Guide 10
vConnect to Equipment
Step 11a
Route and secure the 1/2” gray hose from the
Optimized Water Outlet on the Tank to the
downstream equipment connection.
Step 11b
Make the connection to the equipment. If used,
insert the barbed end of the 3/4” GHT connector
(supplied) into the 1/2” gray hose and secure
clamp. Connect ONLY to the treated/steam
water connection at the equipment. Do not
connect to the drain/condensate supply.
Step 12
Turn the Tank Valve to the OPEN position. The
installation is complete and the system is ready
to be placed into service.
Optimized Water
to Equipment
Step 11 Step 12
Tank Valve in
Open position
Dieses Handbuch passt für folgende Modelle
2
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