Optoma ES520 Gebrauchsanweisung

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

1 2008/09/17

DATA PROJECTOR

ES520 (DP-2512) & EX530 (DP-3511)

SERVICE MANUAL

(ver.00)

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

2 2008/09/17

DLP DIGITAL PROJECTOR

Model Name: ES520 & EX530

Revision Description Date

Ver.00 Primarily 03/07/2008

Ver.01 Revisedthesparepartlist 05/28/2008

Ver.02 Revisedthesparepartlist,changethemainboardPNto5600600785 09/17/2008

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

3 2008/09/17

CONTENTS

1.COMPLIANCE OF SAFE REPAIR.........................................................................................5

1-1.Caution During Disassembling And Assembling.............................................................5

1-2.Lamp..............................................................................................................................5

1-3.Lens................................................................................................................................5

1-4.Eye Safety Warnings......................................................................................................6

2.SPECIFICATIONS.................................................................................................................7

2-1.Summary Specifications................................................................................................. 7

2-2.DMD Specifications........................................................................................................ 8

2-3.Color Wheel................................................................................................................... 8

2-4.Lamp..............................................................................................................................8

2-5.Input/output connectors…………………………………………………………………….…8

2-6.I/O Ports Illustration........................................................................................................9

2-7.Remote Control Parts...................................................................................................10

2-8.Key Pad-Top view and LEDs…………………………………………………...………….. 12

2-9.Optical Adjustment & Image Size (ES 520)…….………………………………………....13

2-10. Optical Adjustment & Image Size (EX 530)………………………………………….….14

2-11.BLOCK DIAGRAM..................................................................................................... 16

2-12. Wire diagram………………………………………………………………………………..17

3.TROUBLE SHOOTING....................................................................................................... 18

4.DISASSEMBLY AND ASSEMBLY (ES 520)....................................................................... 25

.. DISASSEMBLY AND ASSEMBLY (EX 530)....................................................................... 41

5.Flash Upgrade Flow............................................................................................................ 58

5-1.Projector USB Drivers Installation Guide…………………………………………………..58

Appendix-A How to clear the USB enumeration registry?............................................67

Appendix-B Projector USB status on Windows Device Manager………………………69

5-2.DLP Projector Flash-Tool (firmware) User Guide…………………….……….…………..70

5-3.Start with Flash-Tool………………………………………………………………………....71

5-4.Starting and Shutting down the Projector……………………………………………….....76

5-5.Setting an Access Password (Security Lock)………………………………….…………..77

5-6.SETUP / Advanced………………………………………………………………………..…81

5-7.Security Timer………………………………………………………………………………...82

5-8.Options Menu…………………………………………………………………………………83

5-9.OPTIONS / Advanced…………………………….………………………………………….84

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

4 2008/09/17

6. Calibration…………………………….………………………………………….………………..85

7. Color Border Adjustment………………………………………………………………………...91

8. Projection Lamp…………………………………………………………………………………..92

9. Cleaning…………………………………………………………………………………………...95

10.SERVICE NOTE............................................................................................................... 96

10-1.Service Note Description........................................................................................... 96

10-2.Power & READY LED Blink Code Message.............................................................. 97

10-3.Factory Preset Display Modes................................................................................... 98

11.Spare Part List ................................................................................................................ 100

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

5 2008/09/17

1. COMPLIANCE OF SAFE REPAIR

Be sure to read this Service Manual before providing services. In the projector, full

consideration is taken to ensure safety for fire, electric shock, injury, harmful radiation, and

substance. Therefore, observe the notice described in this Service Manual so that safety is

kept when providing services. Moreover, be sure to observe the notice described in the

Instruction Manual.

Pay attention to the following items during service inspection.

1-1 Cautions during disassembling and assembling

1. This equipment contains parts under high voltage. When making repairs, etc.

Be sure to pull out the power plug beforehand to insure safety.

2. Parts may be very hot immediately after use.

Make sure the equipment has cooled off sufficiently before carrying out repairs.

3. Make sure that parts and screws and wiring, etc. are returned to their original positions.

Tube, tape and other insulation materials have been used for safety reasons.

The internal wiring has been designed to avoid direct contact with hot parts or parts under

high voltage when using clamps or other tools.

4. The parts used in this device have special safety features such as flame-resistance and

anti-voltage properties. When replacing parts, always use parts supplied from the factory.

5. After finishing operations make sure that all parts and wires have been returned to their

original position and that there has been no deterioration of the area around the location that

was worked on.

6. Be sure to use a grounding strap (wrist band) during repair and inspection.

1-2 Lamp

During current conduction, the lamp is in the high-temperature state. In this case, pay

careful attention because a high voltage is used. When replacing a lamp, replace it after

confirming that the lamp has gotten cold sufficiently.

1-3 Lens

Do not look into a lens during projection. This damages your eyes.

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

6 2008/09/17

1-4 Eye Safety Warnings

1.Avoid staring directlyinto the projector’s beam of light at all times.

2.Minimize standing facing into the beam. Keep your back to the beam as much as

possible.

3.Using a stick or laser pointer is recommended to avoid the need for the presenter

to enter the beam.

4.Ensure that projectors are located out of the line of sight from the screen to the

audience; this ensures that, when presenters look at the audience, they do not also

have to stare at the projector lamp.

5.The best way to achieve this is by ceiling-mounting the projector rather than placing it

floor

or table top.

6.When projector is used in a classroom, adequately supervise students when they are

asked to point out something on the screen.

7.In order to minimize the lamp power needed, use room blinds to reduce ambient light

levels.

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

7 2008/09/17

2. SPECIFICATIONS

2-1. Summary Specifications

Model ES520 (DP-2512) EX530 (DP-3511)

Display type TIDMDTypeA,12° 0.55inches,SVGADarkChip1

TIDMDTypeA,12° 0.55inches,XGADarkChip2

Resolution SVGA 800X600 Native (4:3) XGA 1024x768 Native (4:3)

Color Brilliant Color

Projection distance 1.5 meters ~ 10 meters 1.0 meters ~ 10 meters

Projection screen size

36” to 243” (overdrive to 300”) 23” to 255” (overdrive to 300”)

Projection lens Manual focus Manual focus / Manual zoom

Thro 1.15:1

Vertical keystone

correction +/- 15 degrees ; +/- 30 vertical stepping in OSD

Projection methods Front / Rear-Desktop & Front / Rear-Ceiling

Data compatibility IBM PC or compatibles

(VGA, SVGA, XGA, SXGA, UXGA), Mac

SDTV/EDTV/ HDTV 480i/576i, 480p/576p, 720p, 1080i

Video compatibility NTSC/NTSC 4.43, PAL/PAL-M/PAL-N,SECAM

H-Sync 15, 30 – 91.4 KHz

V-Sync 43 - 87 Hz

Safety certification

FCC (class B), UL/CUL, ICES-003(Class B), CE, TUV-GS, CB report, CCC, EK, PSB

Operation temperature

5°~ 35°C

Dimensions / Weight

280 mm (W) x 80 mm (H) x 205 mm (D) / 5.6lb (2.5kg)

AC Input

AC Universal 110 ~ 240 @50~60Hz , Typical @110 VAC (100~240)/±10%

Power consumption

Typical 230W (standard mode); Typical 200W (ECO mode)

Stand By

< 5 watts @ 110Vac

Lamp

E20.6 / 180W

Audio speaker

1W / 8 ohm mono speaker

VGA in (Compatible with HDTV component YPbPr / SCART)

Composite video (RCA X 1)

Video

S-Video (DIN)

Audio

Input: R / L (RCA X 2) , Out: Mini-Jack X 1

Security

Kensington lock

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

8 2008/09/17

2-2.DMD Specifications

Unit Min. Max.

Typical Notes

DMD type (ES520) TI 0.55" SVGA 12 deg LVDS Type A

Dark chip 1

Number of Columns (ES520) Pixel

800

Number of Rows (ES520) Pixel

600

DMD type (EX530)

TI 0.55" XGA 12 deg LVDS

Type A

Dark chip 2

Number of Columns (EX530) Pixel

1024

Number of Rows (EX530) Pixel

768

Panel Operating Temp. ℃10 65

Ambient Temp ℃25

2-3.Color Wheel

Spec. Unit Min. Max.

Typical Notes

Color Segment RYGWB 82/29/80/91/78 (44mm)

2-4. Lamp

Description

Vendor OSRAM

Type E20.6 180W

Standard Mode , 3000 Hours Standard @ 180W, 50% Survival Rate

Lamp Life ECO Mode , 4000 Hours Typical @ 150W, 50% Survival Rate

Normal: 180W±3%@Vo from 50V to 120V

Lamp Power ECO: 150W±3%@Vo from 50V to 120V

2-5. Input/output connectors

VGA in (Compatible with HDTV component YPbPr / SCART)

PC USB (Service Only)

Composite video (RCAx1)

Video S-Video (Mini-DIN)

RS232 DB9

Audio Input: R / L (RCA X 2) , Out: Mini-Jack X 1

Security Kensington slot

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

9 2008/09/17

2-6. I/O Ports Illustration about Projector

Note:

If your video equipment has both S-VIDEO and RCAjacks (composite video) connect to the

S-VIDEO connector. S-VIDEO provides a better quality signal

Delta Elec. Inc. ES520 & EX530 ver.02

Company Confidential Optoma___________________ Delta________________

10 2008/09/17

2-7. Remote Control Parts

Important:

1. Avoid using the projector with bright fluorescent lighting turned on. Certain high-frequency

fluorescent lights can disrupt remote control operation.

2. Be sure nothing obstructs the path between the remote control and the projector. If the path

between the remote control and the projector is obstructed, you can bounce the signal off

certain reflective surfaces such as projector screens.

3. The buttons and keys on the projector have the same functions as the corresponding

buttons on the remote control. This user’s manual describes the functions based on the remote

control.

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