Optoma EX612 Bedienungsanleitung

SERVICE MANUAL

Prepare: Check: Approved:

Date Revise Version Description

2009.07.08 V1.0 Initial Issue

2009.10.13 V2.0 Add EX540/EX762

2009.12.16 V3.0 Add EX540I/EX542I

2010.01.30 V4.0 Add ES523ST/EW533ST;

Modify “Defect specication table” in Chapter 4;

2010.05.20 V5.0 Delete EX540/EX762/EX540I/EX542I/ES523ST/EW533STEX540/EX762/EX540I/EX542I/ES523ST/EW533ST

2011.05.04 V6.0 Add EW615i

2011.09.03 V7.0 Add EW612i/ EX615i

EX612/EX615/EW615i/EX612i/ EX615i

Cherry Amy

EX612/EX615/EW615i/EX612i/EX615iEX615i Condential I

Preface

This manual is applied to EX612/EX615/EW615i/EX612i/EX615i projection system. The

manual gives you a brief description of basic technical information to help in service and

maintain the product.

Your customers will appreciate the quick response time when you immediately identify

problems that occur with our products. We expect your customers will appreciate the

service that you offer them.

This manual is for technicians and people who have an electronic background. Please

send the product back to the distributor for repairing and do not attempt to do anything that

is complex or is not mentioned in the troubleshooting.

Notice: The information found in this manual is subject to change without prior notice. Any

subsequent changes made to the data herein will be incorporated in future edition.

EX612/EX615/EW615i/EX612i/EX615i Service Manual

Manual Version 7.0

Condential

EX612/EX615/EW615i/EX612i/EX615iEX615i II

EX612/EX615/EW615i/EX612i/ EX615i Comparison ListEX615i Comparison ListComparison List

Parts EX615 EX612 EX612i EW615i EX615i

USER’S

GUIDE 36.8EF01G001 36.8FK01G001 36.8NN01G001 36.8MP01G001

OPTICAL

ENGINE

MODULE

70.8EF40GR01 70.8FK03GR01 70.8MP01GR01 70.8NA39GR01

MAIN BOARD

MODULE 70.8EF43GR01 80.8FK01G001 80.8NN01G001 80.8MP01G001 70.8NA38GR01

IO COVER

MODULE 70.8EF44GR01 70.8FK02GR01 70.8EF44GR01 70.8NA37GR01

DMD CHIP 48.8CQ01G003 48.8EJ01G001 48.8CQ01G003

ROD

MODULE 70.8EF42GR01 70.8LM15GR01 70.8EF42GR01

COLOR

WHEEL

MODULE

70.8EF41GR01 70.8FB23GR01

LAN BOARD 80.8EF07G001 NA 80.8MP07G002

LAMP SP.8EG01GC01 SP.8MP01GC01 SP.8EG01GC01

EX612/EX615/EW615i/EX612i/EX615iEX615i Condential III

Table of Content

Chapter 1 Introduction

Highlight 1-1

Compatible Mode 1-3

Chapter 2 Disassembly Process

Equipment Needed & Product Overview 2-1

Disassemble Lamp Cover Module 2-2

Disassemble Lamp Module 2-2

Disassemble Focus Ring 2-3

Disassemble Top Cover Module 2-3

Disassemble Keypad Board Module and Zoom Ring 2-4

Disassemble Top Shielding 2-5

Disassemble Main Board Module 2-5

Disassemble Daughter Board and Lan Module Board 2-8

Disassemble Engine Module 2-9

Disassemble Color Wheel Module 2-9

Disassemble DMD Chip and DMD Board 2-10

Disassemble Rod Module 2-10

Disassemble System Fan Module and Thermal Switch 2-11

Disassemble Speakers 2-12

Disassemble Blower 2-13

Disassemble Front IR Module 2-14

Disassemble LVPS Module and Interlock Switch 2-14

Disassemble Lamp Driver Module 2-15

Disassemble Security Bar Cap 2-15

Disassemble Bottom Shielding 2-16

Condential

EX612/EX615/EW615i/EX612i/EX615iEX615i IV

Disassemble IO Cover 2-17

Rod Adjustment 2-18

Re-write Lamp Usage Hour 2-19

Chapter 3 Troubleshooting

LED Lighting Message 3-1

Main Procedure 3-2

Chapter 4 Function Test & Alignment Procedure

Test Equipment Needed 4-1

Service Mode 4-1

OSD Reset 4-1

Test Condition 4-2

Defect specication table 4-3

Test Inspection Procedure 4-3

Factory Fan RPM Reset 4-4

PC MODE 4-5

Video Performance 4-8

ADC Calibration 4-11

Optical Performance Measure 4-13

Network Function Test(For EX615/EW615i) 4-15

Others 4-18

EX612/EX615/EW615i/EX612i/EX615iEX615i Condential V

Chapter 5 Firmware Upgrade

Section 1: System Firmware Upgrade 5-1

Equipment Needed 5-1

DLP Composer Lite Setup Procedure 5-2

Setup Procedure 5-4

USB Driver Upgrade Procedure 5-4

Firmware Upgrade Procedure 5-5

Section 2: 8051 Firmware Upgrade Procedure 5-6

Equipment Needed 5-6

NLINK Setup Procedure 5-9

Manley USB Driver Upgrade Procedure 5-11

8051 Firmware Upgrade Prodedure 5-13

Section 3: Network Firmware Upgrade Procedure

(For EX615/EW615i) 5-15

Equipment Needed 5-15

Write Down Projector IP 5-16

Network Setting 5-17

PC Hardware Link 5-18

Condential

EX612/EX615/EW615i/EX612i/EX615iEX615i VI

Chapter 6 EDID Upgrade

EDID Introduction 6-1

Equipment Needed 6-2

Setup Procedure(VGA) 6-3

EDID Key-In Procedure(VGA-1 & VGA-2) 6-3

Setup Procedure(HDMI)(For EX615/EW615i) 6-6Setup Procedure(HDMI)(For EX615/EW615i) 6-6

EDID Key-In Procedure (HDMI)(For EX615/EW615i) 6-6

Appendix A

Exploded Image I

Appendix B

Serial Number System Denition I

PCBA Code Denition II

Condential 1-1

EX612/EX615/EW615i/EX612i/EX615iEX615i

Chapter 1

Introduction

No Item Description

1Technology

● 0.55” XGA 2xLVDS SERIES 450 DMD DC3 (For EX615/EX612/

EX612i/EX615i)

● 0.65” WXGA 2xLVDS SERIES 450 DMD DC3(For EW615i) 0.65” WXGA 2xLVDS SERIES 450 DMD DC3(For EW615i)

2Dimension

(W x D x H) ● 324 x 234 x 97 mm

3 Weight ● 6.3-6.4 lbs

4 Power Supply ● Auto-ranging: 100V~ 240V ± 10%, 50~ 60Hz

5Keystone

Correction ● �/-40 degree (TI spec.)�/-40 degree (TI spec.)

6Resolution

● Native Resolution: 1024 x 768(For EX615/EX612/EX612i/EX612i/

EX615i))

● Native Resolution: 1280 x 800(For EW615i)

7 Power consumption ● Full Mode:(Typ)298W,(Max)328W @ac 110V

● ECO Mode:(Typ)247W,(Max)272W @ac 110V

8 Throw ratio

● 1.95 ~ 2.15 @60”(For EX615/EX612/EX612i)

● 1.28~1.536:1 @60” (For EW615i)1.28~1.536:1 @60” (For EW615i)(For EW615i)

● 1.6~1.92(D/W) @ 60” (For EX615i)1.6~1.92(D/W) @ 60” (For EX615i)(For EX615i) EX615i)EX615i)

9 Projection lens ● YM09X/FPL30, F# 2.41~ 2.55 @60”, f= 21.8 ~ 24 mm @60”

10 Lamp life ● 2500 Hours, 50% Survival Rate (Standard-Mode)

● 4000 Hours, 50% Survival Rate (ECO-Mode)

11 Offset ● 115% ± 5%

12 Video compatibility

● NTSC: NTSC M 3.58 MHz, 4.43 MHz

● PAL: PAL B/D/G/H/I/M/N, 4.43 MHz

● SECAM: SECAM B/D/G/K/K1/L, 4.25/4.4 MHz

● Component: 480i/p, 576i/p, 720p (50/60Hz), 1080i/p (50/60Hz)

● HDTV: 720p(50/60Hz), 1080i(50/60Hz),1080P(24/50/60Hz) (ForHDTV: 720p(50/60Hz), 1080i(50/60Hz),1080P(24/50/60Hz) (For

EW615i/EX615i)/EX615i))

13 Aspect ratio

● 4:3, 16:9 I, 16:9 II, NATIVE, AUTO (For EX615/EX612/EX612i/X615/EX612/EX612i/

EX615i ))

● 4:3, 16:9 or 16:10, LBX, Native, Auto(For EW615i)

14 Lamp ● 230 W OSRAM Lamp E20.8 elliptic

15 Color Wheel

● 5 Segments; RGBYW; Filter Diameter 40 mm

● R76Y32G78W98B76

● 2x,7200 RPM

1-1 Highlight

Condential 1-2

EX612/EX615/EW615i/EX612i/EX615iEX615i

No Item Description

16 System Controller ● DDP2430

17 Input Connections

● VGA-in: VGA in 1 (wireless dongle, YPbPr)

VGA in 2 (SCART, YPbPr)

● Composite: RCA x 1

● S-video: Mini-DIN 4 pin x 1

● Audio-in (Green coded port):

• Audio-in 1 only (Daughter Board) (for EX612//EX612i)/EX612i))

• Audio-in 1, 2, 3 (Daughter Board) (for EX615/EW615i)

● HDMI: HDMI v1.3 (HDCP) (for EX615/EW615i/EX615i)(for EX615/EW615i/EX615i)

● Audio-in connectivity grouping (for EX615/EW615i)(for EX615/EW615i)

• VGA-in1 -> Audio in1

• VGA-in2 -> Audio in2

• Composite/S-Vidoe -> Audio in3

18 Temperature ● Operating ( Full-power-mode): 5~ 40 °C

● Non-operation (storage): -10°C~ 60°C

19 Altitude

● Operating:Operating:

0 ~ 2,500 ft, for 5°C~ 40°C

2500 ft ~ 5,000 ft, for 5°C~ 35°C

5,000 ft ~ 10,000 ft, for 5°C~ 30°C

Condential 1-3

EX612/EX615/EW615i/EX612i/EX615iEX615i

1-2 Compatible Mode

Computer Compatibility (Analog)

Compatibility Resolution V-Sync [Hz] H-Sync [KHz]

VGA

640 x 350 70 31.5

640 x 350 85 37.9

640 x 400 85 37.9

640 x 480 60 31.5

640 x 480 72 37.9

640 x 480 75 37.5

640 x 480 85 43.3

720 x 400 70 31.5

720 x 400 85 37.9

SVGA

800 x 600 56 35.2

800 x 600 60 37.9

800 x 600 72 48.1

800 x 600 75 46.9

800 x 600 85 53.7

XGA

1024 x 768 60 48.4

1024 x 768 70 56.5

1024 x 768 75 60

1024 x 768 85 68.7

WXGA 1280 x 768 60 47.8

SXGA

1152 x 864 60 53.5

1152 x 864 70 63.8

1152 x 864 75 67.5

1152 x 864 85 77.1

1280 x 1024 60 63.98

1280 x 1024 75 79.98

1280 x 1024 85 91.1

1280 x 960 60 60.0

WXGA 1280 x 800 60 49.68

SXGA� 1400 x 1050 60 63.98

UXGA 1600 x 1200 60 75

MAC LC 13” 640 x 480 66.66 34.98

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