Oriental motor CSK Series Bedienungsanleitung

OPERATING MANUAL

Thank you for purchasing an Oriental Motor product.

This operating manual describes product handling

procedures and safety precautions.

●

Please read it thoroughly to ensure safe operation.

●

Always keep the manual where it is readily available.

Table of Contents

Before using this product ………………

Page

Introduction ………………………………

Page 3

Main features ……………………………

Page 3

Compliance with the EC Directives …

Page 4

Checking the product …………………

Page 5

Safety precautions …………………………

Page 10

Precautions for use ………………………

Page 12

Installation …………………………………

Page 14

Location for installation ………………

Page 14

Installing the motor ……………………

Page 14

Installing a load …………………………

Page 16

Overhung load and thrust load ………

Page 17

Installing the driver ……………………

Page 18

Installing and wiring in compliance

with the EMC Directive…………………

Page 20

Connection …………………………………

Page 22

Connection examples …………………

Page 22

Connecting the power supply,

I/ O signals……………………………

Page 24,25

Connecting the motor ………………

Page 24,25

Explanation of I/ O signals ……………

Page 26

Timing charts ……………………………

Page 28

Setting ………………………………………

Page 29

Automatic current-cutback function …

Page 30

Step angle ………………………………

Page 30

Pulse input mode ………………………

Page 31

Power supply voltage …………………

Page 31

Motor currents …………………………

Page 32

Inspection……………………………………

Page 42

Troubleshooting and remedial actions

…

Page 43

List of combinations ………………………

Page 45

Option ………………………………………

Page 47

HP-4174-3

High-Torque 2-Phase Stepping Motor Unit

CSK Series

Notes to the user

●

This product must be handled by qualified personnel with expert knowledge of electrical and

mechanical engineering. Before using the product, read “ Safety precautions” carefully to ensure

correct use.

●

The product is designed and manufactured for use as an internal component for general industrial

equipment. Do not use the product for any other purpose. For the driver, use a DC power source with

reinforced insulation provided on the primary and secondary sides. Oriental Motor shall not be liable

whatsoever for any damage arising from a failure to observe this warning.

●

Should you require the inspection or repair of internal parts, contact the Oriental Motor office where

you purchased the product.

●

Oriental Motor shall not be liable whatsoever for any patent-related problem arising out of the use of

any information, circuitry or equipment mentioned in this document.

●

Characteristics, specifications and dimensions are subject to change without notice.

●

The utmost care has been taken to ensure that all information contained in the operating manual is

correct. However, please contact your nearest Oriental Motor office should you find any unclear

descriptions, errors or omissions.

●

This document is protected under applicable copyright laws. No part of this document may be

reproduced, stored, changed, duplicated or transmitted digitally (via printing, copying, microfilming or

any other method) without prior written consent from Oriental Motor Co., Ltd.

●

, , and are trademarks of Oriental Motor Co., Ltd., and are registered in

Japan and other countries.

Other product names and company names mentioned in this manual may be trademarks or registered

trademarks of their respective companies and are hereby acknowledged. The third-party products

mentioned in this manual are recommended products, and references to their names shall not be

construed as any form of performance guarantee. Oriental Motor is not liable whatsoever for the

performance of these third-party products.

Before using this product

This section covers an overview of the

CSK

Series and explains how to comply with the EC Directives, as

well as items included in the package.

Introduction

The

CSK

Series high-torque 2-phase stepping motor is a unit product consisting of a driver of the open-

chassis type, photocoupler I/ O specification and a 2-phase stepping motor designed for high-torque

operation.

We offer the standard type and high torque type with a base motor step angle of 1.8°, and the high-

resolution type with a 0.9° step angle.

A geared type is also available.

Main features

●

Compact driver

The

CSK

Series adopts a compact driver using DC power supply input, making it ideal for use as an

internal component in general industrial equipment.

●

Two step angle settings

Either full step or half step can be selected as the step angle setting for the motor. See page 30.

●

Adjustable motor-driving currents

The operating current and standstill current of the motor can be adjusted individually. See page 32.

●

High-torque geared motor

The geared type adopts a directly coupled gearhead designed to withstand high torque.

■

System configuration

Operating the

CSK

Series requires a controller equipped with a pulse output function.

Motor

Driver

Controller

1 2 3 4

OFF

VEXTA

C.C.+

C.C.-

ACD

F/H

1P/2P

24/36V

RUN

STOP

P0W

Digital I/O signal

DC power supply input

As for the voltage supply to the driver, use an EMC-compliant DC power source with reinforced insulation

on both the primary and secondary sides.

Compliance with the EC Directives

If compliance with the European Low-Voltage Directive and EMC Directive is required, the user is advised

to take full responsibility for the following measures:

The installation conditions that must be satisfied to meet the above directives are as follows:

1. Install the motor and driver inside an enclosure.

2. Use an EMC-compliant DC power source with reinforced insulation on both the primary and secondary

sides.

3. Provide protective grounding for the DC power source.

4. Use braided-screen cable for I/O cables.

5. Use a mains filter.

■

Low-Voltage Directive (73 / 23/ EEC)

The

CSK

Series motors and drivers are not subject to the Low-Voltage Directive, since their input power

source voltage is 36 VDC or below. However, the product must satisfy the following conditions with

regard to installation and connection:

●

Use the product in a protected environment within an enclosure.

●

As for the driver’s and digital I/O signal’s power source, use a DC power source with reinforced

insulation on both the primary and secondary sides.

Item Motor Driver

Degree of protection IP20 IP00

Installation conditions Built-in compornent

(overvoltage category I, pollution degree 2, class III equipment)

■

EMC Directive (89/ 336 /EEC, 92 / 31/EEC)

The

CSK

Series motors and drivers have been measured for EMC compliance in accordance with

“Installing and wiring for EMC measurement ” on page 21.

The user is responsible for ensure compliance with the EMC Directive, based on the installation and

wiring reflecting “Installing and Wiring in Compliance with the EMC Directive” on page 20.

Checking the product

Open the package and confirm that all of the following items are available.

Should you find any item missing or damaged, contact the Oriental Motor office where you purchased the

product.

Check the model number of the unit against the model number on the package label.

Check the model number of the motor and driver against the model number shown on the respective

nameplates.

For the motor-driver combinations of the respective models, see “List of combinations ” on page 45.

●

Motor 1 unit

●

Driver 1 unit

●

Motor 1 unit

●

Driver 1 unit

●

Operating manual 1 copy

●

Operating manual 1 copy

1 2 3 4

OFF

VEXTA

C.C.+

C.C.-

ACD

F/H

1P/2P

24/36V

RUN

STOP

P0W

Connector

●

I/O and

power supply

●

Motor

1 piece

1-171822-2 12 poles

(

Tyco Electronics AMP

)

1 piece

171822-6 6 poles

(

Tyco Electronics AMP

)

Housing Contact

20 pieces

170204-2

(

Tyco Electronics AMP

)

●

Connector housings/contacts

Connector

●

I/O

●

Motor

1 piece

1-171822-9 9 poles

(

Tyco Electronics AMP

)

1 piece

VHR-6N 6 poles

(

J.S.T. Mfg Co., Ltd

)

Housing Contact

●

Power supply 1 piece

VHR-2N 2 poles

(

J.S.T. Mfg Co., Ltd

)

9 pieces

170204-2

(

Tyco Electronics AMP

)

8 pieces

BVH-21T-P1.1

(

J.S.T. Mfg Co., Ltd

)

●

Connector housings/contacts

Standard type

CSK24, CSK25, CSK26

types

High torque type

CSK22P, CSK23P, CSK24P

types

High-resolution type

CSK24M, CSK26M

types

●

Motor cable 600 mm 1 piece (CSK22P, CSK23P and

CSK24P types only)

∗

Only unit models come with a motor cable.

Standard type

CSK29

types

High torque type

CSK26J

types

When removing the driver from the conductive protection

bag, make sure your hands are not charged with static

electricity. This is to prevent damage to the driver due to

static electricity.

NOTE

●

Operating manual 1 copy

●

Operating manual 1 copy

●

Motor cable 600 mm 1 piece (CSK22SG type only)

∗

Only CSK22SG type come with a motor cable.

●

Motor 1 unit

●

Driver 1 unit

●

Motor mounting screws 4 pieces

CSK22SG

type: (M2.5 Cross-recessed pan head screw)

CSK24SG

type: (M3 Cross-recessed pan head screw)

CSK26SG

type: (M4 Hexagonal socket head screw)

●

Motor mounting screws 4 pieces

M6 Hexagonal socket head screw

1 2 3 4

OFF

VEXTA

C.C.+

C.C.-

ACD

F/H

1P/2P

24/36V

RUN

STOP

P0W

●

Motor 1 unit

●

Driver 1 unit

Geared type

CSK22SG, CSK24SG, CSK26SG

types

Geared type

CSK29SG

types

Connector

●

I/O and

power supply

●

Motor

1 piece

1-171822-2 12 poles

(

Tyco Electronics AMP

)

1 piece

171822-6 6 poles

(

Tyco Electronics AMP

)

Housing Contact

20 pieces

170204-2

(

Tyco Electronics AMP

)

●

Connector housings/contacts

Connector

●

I/O

●

Motor

1 piece

1-171822-9 9 poles

(

Tyco Electronics AMP

)

1 piece

VHR-6N 6 poles

(

J.S.T. Mfg Co., Ltd

)

Housing Contact

●

Power supply 1 piece

VHR-2N 2 poles

(

J.S.T. Mfg Co., Ltd

)

9 pieces

170204-2

(

Tyco Electronics AMP

)

8 pieces

BVH-21T-P1.1

(

J.S.T. Mfg Co., Ltd

)

●

Connector housings/contacts

Explanation

Name of the series

Number of phases: 2

42 mm square

50 mm square

56.4 mm square

85 mm square

Motor length

A: Single shaft B: Double shaft

Photocoupler input

■

How to read the model number

No.

Explanation

Name of the series

Number of phases: 2

2: 28 mm square 4:

42 mm square

60 mm square

90 mm square

Motor length

A: Single shaft B: Double shaft

Photocoupler input

SH geared type

Gear ratio

No.

Explanation

Name of the series

Number of phases: 2

2: 28 mm square 3: 35 mm square 4: 42 mm square

6: 56.4 mm square (High-resolution type), 60 mm square (High torque type)

Motor length

P, J : High torque type M: High-resolution type

A: Single shaft B: Double shaft

Photocoupler input

No.

Standard type

Geared type

High torque type, High-resolution type

CSK 2 6 6 - A P

1 2 3 4 5 6

CSK 2 6 4 A P - SG 3.6

1 2 3 4 5 6 7 8

CSK 2 6 6 M A P

1 2 3 4 5 6 7

I/ O power supply connector ( CN1 SIGNAL) 24

Connected to I/O signals and a 24 VDC or 36 VDC power supply.

Motor connector (CN2 MOTOR) 24

Connected to motor leads.

Power supply input indicator LED (POWER )

Remains lit while current is supplied (green).

Function-setting switches

These switches are used to set driver functions.

●

Automatic current-cutback function switch (A.C.D.)

This switch enables or disables the automatic current-cutback function.

The switch is factory-set to [ON: enable automatic current-cutback].

●

Step angle switch (F/ H)

This switch sets the motor’s step angle (full step/half step).

The switch is factory-set to [ON (F): full step].

●

Pulse input mode switch (1P/ 2P)

Set to 2-pulse input mode or 1-pulse input mode according to the

pulse output mode of the positioning controller.

The switch is factory-set to [OFF (2P) : 2-pulse input mode].

●

Power supply voltage switch (24/ 36 V)

Set to 24 V or 36 V, according to the driver’s power supply voltage.

The switch is factory-set to [ON (24 V)].

Potentiometer for adjusting the motor operating current (RUN VR) 33

This potentiometer sets the operating current of the motor.

If there is sufficient torque, the current setting can be reduced to suppress

increases in motor/driver temperatures.

The potentiometer is factory-set to [the rated current].

Potentiometer for adjusting the motor standstill current (STOP VR) 33

This potentiometer sets the current when the motor is at a standstill (in the

current-cutback state).

The potentiometer is factory-set to [40 percent of the rated current].

Positive check terminal for motor operating current (C.C.

) 32

This terminal is used to check the motor operating current.

Negative check terminal for motor operating current (C.C.

) 32

This terminal is used to check the motor operating current.

■

Names and functions of driver parts

This section covers the names and functions of the driver’s respective parts.

See the reference page indicated for details on each part.

●CSD2109-P, CSD2112-P, CSD2120-P

1 2 3 4

OFF

VEXTA

C.C.+

C.C.-

ACD

F/H

1P/2P

24/36V

RUN

STOP

P0W

CN2

MOTOR

CN1

SIGNAL

Mounting holes

●CSD2120P2, CSD2130P, CSD2140P, CSD2145P

Heat sink

Mounting holes

Power supply connector (CN1 POWER) 25

Connected to a 24 VDC power supply.

Motor connector (CN2 MOTOR) 25

Connected to motor leads.

I/O connector ( CN3) 25

Connected to I/O signals.

Function-setting switches

These switches are used to set driver functions.

●

Automatic current-cutback function switch (C.C. / A.C.D.)

This switch enables or disables the automatic current-cutback function.

The switch is factory-set to [A.C.D.: enable automatic current-cutback].

●

Step angle switch (FULL / HALF)

This switch sets the motor’s step angle (full step/half step).

The switch is factory-set to [FULL: full step].

Potentiometer for adjusting the motor operating current (RUN VR ) 34

This potentiometer sets the operating current of the motor.

If there is sufficient torque, the current setting can be reduced to suppress

increases in motor/driver temperatures.

The volume is factory-set to [the rated current].

Potentiometer for adjusting the motor standstill current (STOP VR) 35

This potentiometer sets the current when the motor is at a standstill (in the

current-cutback state).

The volume is factory-set to [40 percent of the rated current ].

Installation

Connection

This product is designed for incorporation into industrial equipment. Touching the product during

operation may result in bodily injury or property damage, since the output shaft is rotating and the surface

remains very hot.

To prevent bodily injury or damage to the product, be sure the product is handled and operated only by

qualified personnel familiar with operations involving electronic equipment.

The precautions provided in this section are intended to ensure safe and correct use of the product,

thereby preventing damage or injury to the user or other personnel. Fully understand the meaning of

each item before using the product.

●

Install the motor and driver in an enclosure so

that the operator cannot touch them. Direct

contact may result in injury.

●

Always use the driver with a power source of the

rated voltage. Failure to do so may result in fire

or electric shock.

●

For the driver, use a DC power source with

reinforced insulation provided on the primary and

secondary sides. Failure to do so may result in

electric shock.

●

The digital I/ O part does not have reinforced

insulation. For the digital I/ O, use a DC power

source with reinforced insulation provided on the

primary and secondary sides. Failure to do so

may result in electric shock.

●

Connect the product correctly and securely

according to the wiring diagram. Failure to do so

may result in fire.

●

Do not forcibly bend, pull or pinch the cable.

Doing so may result in fire.

●

Assign qualified personnel the task of installing,

wiring, operating/controlling, inspecting and

troubleshooting the product. Failure to do so

may result in fire or injury.

●

Provide a measure to retain the position of the

movable part of the equipment when the product

is used in a vertical application. The motor loses

its holding capability when the power is cut off.

Without an appropriate measure the movable

part will descend, resulting in injury or equipment

damage.

Warning

Handling the product without observing

the instructions that accompany a

“ Warning” symbol may result in death

or serious bodily injury.

Caution

Handling the product without observing

the instructions that accompany a

“ Caution ” symbol may result in bodily

injury or property damage.

These notes appear throughout the

manual and describe items that must

be observed by the user in certain

situations to ensure correct use of the

product.

NOTE

General

Warning

●

Do not use the product in an atmosphere

containing explosive, flammable or corrosive

gases, in a place exposed to water, or near

flammable objects. Doing so may result in fire or

injury.

Safety precautions

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