Orwak 4110 Bedienungsanleitung

Edition 2, From serial no. 105901-

Publ. no 4870323-00

OM 4110, 2012-01

O r w a k 4110O r w a k 4110

OPERATING INSTRUCTIONS (IN THE ORIGINAL)

English

Errors and omissions excepted.

Please read the operating instructions BEFORE operating the machine.

Our Warranty and Product Responsibility require that:

• instructions are followed, and that no conversion or modication is

carried out.

• original spare parts, and hydraulic oils, lubricants and containers

recommended by the machine manufacturer are used.

• at least one annual service is carried out.

The user of the machine is responsible for the safety checks, and for ensuring

that daily maintenance of the machine is carried out.

The user is responsible for ensuring that any faults are rectied, and that nei-

ther the user nor other individuals are exposed to danger.

The owner is responsible for ensuring that national and local laws are com-

plied with when using the machine.

This symbol means WARNING or DANGER – personal safety in-

struction!

This machine is designed for ONE-MAN OPERATION.

Only the operator is allowed in the working area of the machine! The

working area is dened in Technical specications; Recommended

space for a machine in operation.

The machine must not be used if the safety features (e.g. switches and

protections) have been deactivated, damaged or removed.

Lost or damaged parts must be replaced with original spare parts.

The machine has a high centre of gravity. The press plate must be

fully lowered before the machine is moved. This must be carried out by

an authorised service technician.

Installation, repair and servicing must only be performed by qualied

and competent personnel, and in accordance with the installation and

servicing instructions.

The machine must not be used by minors.

Never climb on the machine!

Use protective footwear and gloves.

Avoid compacting waste with different hardness in the machine at the

same time. (If the waste has not been mixed and thoroughly distributed

in the container, it may cause unevenness of the press plate resulting in

damage to the machine).

The immediate area around the machine and its base must be com-

pletely level.

The machine may only be operated by a person who has received

training and has experience of the machine.

The machine must only be used with a container specied by the

machine manufacturer, and with guards and other ttings adapted

for the container. A defective container or a container with a drop-down

front panel, etc., must not be used.

The machine must not be used without a container. The container must

not be moved during compacting.

SAFETY

Safety ............... 2

Transport .......... 3

Installation ........ 4

Control panel .... 7

Operating

instructions ....... 8

Technical

specications.... 9

Dimensional

drawing............. 9

Weekly

inspection and

maintenance..... 10

CE..................... 11

CONTENTS

572 kg

English

SAFETY FEATURES

The machine is equipped with the following safety features: A side limit switch to prevent the machine from being

used when the press housing is moved. Guards and covers (incl. the correct container) protect the operator from

moving parts of the machine. A container detection switch prevents the machine from being used without a

container. The machine is also equipped with an emergency stop. The above safety functions must be checked at

regular intervals; see the section on weekly inspection and maintenance.

RANGE OF APPLICATION

The machine is a hydraulically operated baler intended for compressing bags lled with bulky material, such as

cardboard, paper, household waste, plastic and non-rigid plastic, inside a container specied by the manufacturer.

Compaction must take place in containers of a standard type according to the manufacturer’s specication. The

machine may only be used in areas provided with a roof, wind protection and normal lighting. The machine is

intended for use within the temperature range -10°C to +40°C. The machine is lled as standard with an oil that is

able to cope with this temperature range.

The machine has a high centre of gravity.

The press plate must be fully lowered before

the machine is moved. This must be carried out

by an authorised service technician.

PARTS OF THE MACHINE

Hydraulic cylinder

Cover for guide

Press plate

Handle

Bracket and machine foot

Electrical cabinet/control panel (see

control panel for further details)

Side guard

Cover

Materials that are ammable or of an explosive nature, such

as pressurised containers or equivalent which, when exposed to

pressure or sparks, could cause damage, re or an explosion,

must not be compacted in the machine.

TRANSPORT

8 9 10 11 12

13 14 15

8 9 10 11 12

1 2

12 45 6 7

Denna ritning gäller fr. o. m.



Model Rev.

Skala

Godk.

RitadKonstr. Dåtolerans ej är angivet

gäller SS-ISO 2768-1medel

Dat.

Ritn.nr

TELEFAX 0382-10607

BOX 58 576 22 SÄVSJÖ

TEL. 0382-15700

Ersätter

2010-10-19

  









1247

647,5

1247

~140 kg ~140 kg

~140 kg

Min 0,6 m

English

INSTALLATION

1. Remove any packaging.

2. Position the machine in the designated place and

ensure that it is standing on a level base and with

adequate working space around it. Check that the

ceiling height is sufcient (>2.5 m).

Installation, repair and servicing must only be performed by qualied and competent

personnel, and in accordance with the installation and servicing instructions.

3. Raising the cylinder and press plate.

Begin by familiarising yourself with the buttons (see next page).

a) Connect the machine to the wall socket.

b) Activate two-handed operation by depressing the black button and

simultaneously pressing the start button ve times. The container

in position symbol and the start button will then ash.

c) Depress the black button and the start button simultaneously (wit-

hin 60 seconds) to raise the cylinder. Release the pressure on the

buttons precisely when the cylinder body is about one millimetre

from the beam.

d) Screw the cylinder securely to the beam using the securing ele-

ment. (25Nm)

e) Remove the supports that centred the cylinder.

f) Fit the cover for the guide using the securing element provided.

g) Raise the press plate by approx. 20 cm by depressing the low

press plate (up arrow) button and the black button simultaneously.

h) Remove the locking plate for the lifting table, and the transport sup-

port for the press plate.

i) Raise the press plate to its end position by depressing the low

press plate (up arrow) button and the black button simultaneously.

(The lifting table is lowered automatically)

j) Remove the transport protection for the electrical box.

2 x washer BRB 5.3

2 x screw MC6S M5x8

4 x screw MC6S M8x30

4 x washer BRB 8.4

Locking plate

Transport support

b MC6S M8x30 6

BRB 8,4 6

c MRX M5x16 4pcs

M6M M5 4

Box 58

576 22 Sävsjö

Sweden

Type Serial No

Product No Date

Weight

Hz kW A

** *

***

24 mm

Product No h=0

mm h=20

mm h=40

4904110-00 x

4904110-01 X

4904110-02 X

4904110-03 X

4904110-04

4904110-05 X

4904110-06 X

4904110-07 X

4904110-08 X

English

5. Fit the four brackets, the four machine feet and

the two oor rails. (The data plate shows the product number

for the machine model.)

Screw MC6S M8x25 Screw M6S M10x40

Screw MC6S M6x25

Washer, BRB 8.4

Washer, BRB 6.4

Nut M6M M6

Nut M6M M10 Washer, BRB 10.5

Max

Min

4. Fit the handle (a), the side guards (b) and the covers (c).

min

max

24 mm

English

7a) Adjust the machine feet so that an air gap

of approx. 5 mm is produced between the

lifting table and the underside of the container.

Also make sure that the machine is horizontal.

6. Adjustment of machine feet and container indicator:

(The machine feet are supplied separately with the machine to prevent damage during transport,

and the container indicator is pre-adjusted at the factory for the intended container but may require

ne adjustment for the correct container at the time of installation.)

7b) Adjust the container indicator so that the indicator prole (A) lifts

when the container is introduced into the machine. The indicator can

be steplessly adjusted by releasing three of the four screws (M6S

M10x20) that secure the indicator plate (B) in the slots and carefully

sliding the indicator plate upwards or downwards along the slots (C).

If the indicator is set too low, it will not be possible to introduce the

container into the machine. If the indicator is set too high, the indicator

prole will not lift when the container is introduced into the machine.

Complete the adjustment by tightening the screws again. Once the

container has been placed in the machine and the press unit has

been pulled over the container, the

container in position symbol (see

the Control panel section) will light

if the indicator is correctly adjusted.

8. Complete the installation by checking the oil

level when the press plate is in its highest position.

Make sure that the incoming cable is appropriately

positioned and properly protected against impact.

English

CONTROL PANEL

HP – indicates that the machine is set

to a high press force. This increases the

degree of compaction and results in a

higher weight for the compacted material

in the container.

LP – indicates that the machine is

set to a low press force. This reduces

the degree of compaction and results

in a lower weight for the compacted

material in the container. See “Technical

specications” for more details. This

function can be locked. Contact your

local distributor for more information.

Start – starts a

press cycle.

(A continuous

green light indi-

cates ready for

start.)

Lower lift

table – low-

ers the lift table

(used when

emptying a con-

tainer).

Emergency stop

– used if a press cycle must be

stopped immediately.

Black button (inside the

hole)

– used together with the

“low press plate” button to

raise the press plate if it has

descended, either when no

container was present in

the machine or when the

press unit is in its rearmost

position.

Low press plate /

(up arrow)

– ashes to indicate

that the press plate has

descended with a container

in the machine, or that the

emergency stop has been

activated in the middle of

a press cycle. Press the

button to reset the press

plate to its upper position

See also “Black button”.)

- emits a continuous light

to indicate that the press

plate is locked (to prevent

improper use of the

machine). See bottom of

page for further information.

Container in position

– ashing indicates that the

container is correctly positioned

inside the machine after container

replacement/emptying. If the

symbol ashes

together with the “low

press plate” symbol,

the press plate must

be raised, see “Black

button”.

Service light

Lit – the machine can

continue to be operated

but authorized service

personnel should be

contacted.

Flashing – there is a

fault with the machine.

Contact authorized

service personnel

immediately and do not

use the machine.

Temperature warning

lights

Blue light indicates that

the machine is cold.

The machine can still be

operated.

Red light indicates that

the machine has over-

heated and CANNOT

be operated until it has

returned to its

normal temper-

ature and the

light has gone

out.

Power light

– this light indicates

that there is power to

the machine.

Locking the press plate

The press plate can be locked

in its down position (to prevent

improper use of the machine).

To lock: Lower the press plate

using the start button and

depress the emergency stop.

Then release the emergency

stop. Next, depress the “lower

lifting table” button and hold it

down for ve seconds.

The machine is now locked, which is indicated by the LED on the ”low press plate” button emitting

a continuous light. To unlock: Depress the “lower lifting table” button for ve seconds. The LED on

the “low press plate” button will then ash, and the press plate can be raised.

http://www.orwak.com/~/media/Movies/4110.ashx

1818

English

OPERATING INSTRUCTIONS

WARNING!

Only the operator

is allowed into the

working area of the

machine!

Positioning the container

Compaction

Replacing/emptying the container

During the rst press cycle

after replacing/emptying

the container, the lift table

is raised automatically

when the start button is

activated.

The machine must only be used with a container specied by

the machine manufacturer, and with guards and other ttings

adapted for the container. A defective container or a container

with a drop-down front panel, etc., must not be used.

If a container with

a cover is used,

the cover should

face towards the

operator during

compacting.

(4904110-00)

















    







  







    



















 













































  













































    







  







    



















 



































 









  

























1362

1239

683

841

1360

370

2479

1570

1919

TECHNICAL

SPECIFICATIONS

English

DIMENSIONAL DRAWINGS

GENERAL DATA

Total weight: ~550 kg

Weight of press unit: 132 kg

Transport height: 1900 mm

Dimensions (660L):

Height: 2459 mm

Width: 1396 mm

Depth: ~1730 mm

Dimensions (1100L):

Height: 2479 mm

Width: 1285-1396 mm*

Depth: ~1730 mm

Recommended space for a ma-

chine in operation (working area):

The height of the machine plus 100

mm and the external dimension of

the machine plus 600 mm on either

side.

Loading aperture:

Depth: approx. 500 mm*

Width: 683 mm

Noise level:

< 62.4 (± 1.0) dB (A) (ISO 11200 & 11202)

Paint: Two-part paint and powder

coat with phosphatising as base.

Colours:

Orange RAL 2001

Grey RAL 7032

ELECTRICAL DATA

Operating voltage: 230V, 50Hz

Control voltage: 24V

Electric motor: 1.1 kW

Power consumption

during operation: 8.9 A

Fuse: 10 A

Protection class: IP 55

HYDRAULIC DATA

Working pressure (HP): 110 bar

Working

pressure (LP): 90 bar

Overload pressure: 140 bar

Press force (HP): 30 kN (3 tons)

Press force (LP): 25 kN (2.5 tons)

Surface pressure

HP (660L): 0.9 kg/

cm2

Surface pressure

HP (1100L): 0.5 kg/

cm2

Cycle time, total: 32 s

Piston stroke: 790 mm

Volume of oil: 5.1 liters

Recommended oil:

-20°C to +40°C:

Shell Tellus Arctic 32, Mineral oil

*depending on container size.

10A

OFF

English

NOTE! During inspection and maintenance, service work and the removal of trapped

waste, etc:

1. Disconnect the power to the machine by removing the plug from the wall socket.

2. Do not work under the press plate.

WEEKLY INSPECTION AND MAINTENANCE

SAFETY CHECKS

- Check the container indicator: the machine must not be capable of starting without the correct

container inside the machine. (A sticker on the right-hand side of the machine shows the container

for which the machine is approved.)

- Check that the emergency stop is functioning (during a press cycle).

- Check that all covers and guards are intact.

- Check the lateral limit position. Start a press cycle and interrupt it by moving the press unit

towards the rear. The machine must then stop immediately.

- Check that there are no oil leaks on the machine.

- Check that the electrical supply cable is intact and properly protected against impact.

If any faults are discovered in the functions listed above, the machine must not be used until it has

been repaired by authorised service personnel.

Servicing and repairs must only be carried out by qualied and competent personnel, and in

accordance with the machine

manufacturer’s instructions.

The service light will light (continuous

light) when the machine requires

servicing. Contact authorized

service personnel. Always quote the

model number and serial number

when contacting service. The serial

number plate is located to the right of

the control panel.

Oil change: Contact the

local authority for advice on

environmentally acceptable

processing of waste oil.

Miscibility must be taken into account

when changing and/or topping up the

oil. The machine is lled as standard

with oil suitable for both indoor and

outdoor use when delivered from the

factory.

TROUBLESHOOTING:

First, check:

NORMAL

OVERLOAD PROTECTION

FUSE

POSITION OF THE PRESS PLATE

(see Control panel for more details)

THE MACHINE IS CON-

NECTED TO THE WALL

SOCKET

TRIPPED

Inhaltsverzeichnis

Andere Orwak Elektrowerkzeuge Handbücher

Orwak

Orwak 5070 Bedienungsanleitung

Beliebte Elektrowerkzeuge Handbücher anderer Marken

AEG

AEG OMNI-JS Bedienungsanleitung

SIP

SIP 01533 Bedienungsanleitung

Ribimex

Ribimex PRS499 Bedienungsanleitung

3M Fiber Optic Connector Crimp Tool Bedienungsanleitung

Ryobi

Ryobi P524 Bedienungsanleitung

ROJEK

ROJEK FSN 300A Bedienungsanleitung

Kemper

Kemper 1740PRO Bedienungsanleitung

WABCO

WABCO OptiTire Bedienungsanleitung

EINHELL

EINHELL TE-MS 18/210 Li Bedienungsanleitung

Orgapack

Orgapack OR-T 85 Kurzanleitung

TOUGHCUT

TOUGHCUT Diamond 400 Bedienungsanleitung

Yaros

Yaros PB-3603 Bedienungsanleitung

Fein

Fein BSS 2.0 E Einrichtungshandbuch

Baileigh Industrial

Baileigh Industrial SS-2725 Bedienungsanleitung

Milwaukee

Milwaukee 2674-20 Bedienungsanleitung

Fein

Fein BLs 1.6 Bedienungsanleitung

Princess

Princess Electric Multi Sharpener Bedienungsanleitung

FOREDOM

FOREDOM K.1050 Handbuch