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5

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ORDER NO. DSD1002009CE

Service Manual

Blu-ray Disc Player

яя» Model No. DMP-BD45EB

DMP

DMP

DMP

DMP

DMP

DMP

BD45EE

BD45EF

BD45EG

BD 5EB

BD 5EF

BD 5EG

Vol. 1

Colour

[DMP-BD45]

(K)

.............................

Bl ck Type

[DMP-BD65]

(K)

.............................

Bl ck Type

(S)

............

Silver Type (only EG)

A WARNING

This service inform tion is designed for experienced rep ir technici ns only nd is not designed for use by the gener l public.

It does not cont in w rnings or c utions to dvise non-technic l individu ls of potenti l d ngers in ttempting to service product.

Products powered by electricity should be serviced or rep ired only by experienced profession l technici ns. Any ttempt to service

or rep ir the product or products de lt with in this service inform tion by nyone else could result in serious injury or de th.

IMPORTANT SAFETY NOTICE

There re speci l components used in this equipment which re import nt for s fety. These p rts re m rked by A in the Schem tic

Di gr ms, Circuit Bo rd Di gr ms, Exploded Views nd Repl cement P rts List. It is essenti l th t these critic l p rts should be repl ced

with m nuf cturer's specified p rts to prevent shock, fire or other h z rds. Do not modify the origin l design without permission of

m nuf cturer.

Panasonic © P n sonic Corpor tion 2010 Un uthorized copy

ing nd distribution is viol tion of l w.

TABLE OF CONTENTS PAGE PAGE

1 S fety Prec ution----------------------------------------------------3

1.1. Gener l Guidelines

-------------------------------------------3

1.2. Le k ge Current Cold Check

-----------------------------

3

1.3. Le k ge Current Hot Check (See Figure 1.)

----------

3

2 W rning

------------------------------------------------------------------ 4

2.1. Prevention of Electrost tic Disch rge (ESD)

to Electrost tic lly Sensitive (ES) Devices

-----------

4

2.2. C ution for AC Cord(For EB)

-----------------------------

5

2.3. Prec ution of L ser Diode

---------------------------------

6

2.4. Service C ution B sed On Leg l Restrictions

------

7

2.5. St tic Electricity Protection Me sures

-----------------

8

2.6. Ground for electrost tic bre kdown

prevention--------------------------------------------------------8

3 Service N vig tion----------------------------------------------------9

3.1. Service Infom tion

--------------------------------------------9

3.2. C ution for DivX----------------------------------------------10

4 Specific tions---------------------------------------------------------11

4.1. Others (Licenses)--------------------------------------------12

5 Loc tion of Controls nd Components

--------------------

13

6 Oper ting Instructions

-------------------------------------------

14

6.1. T king out the Disc from BD Drive Unit when

the Disc c nnot be ejected by OPEN/CLOSE

button-------------------------------------------------------------14

6.2. Micro Fuse Conducting Check

--------------------------

15

7 Multiple Pressing Function

-------------------------------------16

7.1. About the Multiple Pressing of the Unit's

Remote Control-----------------------------------------------16

7.2. How to enter the Speci l Modes using the

Multiple Pressing Function of the Unit's

Remote Control-----------------------------------------------16

8 Service Mode--------------------------------------------------------- 19

8.1. About the Service Mode-----------------------------------19

8.2. Service Mode List------------------------------------------- 20

8.3. Self-Di gnostics Functions

------------------------------

23

9 Service Fixture & Tools

------------------------------------------

25

10 Dis ssembly nd Assembly Instructions-----------------26

10.1. Unit----------------------------------------------------------------26

10.2. BD Drive

--------------------------------------------------------30

11 Me surements nd Adjustments

----------------------------

36

11.1. Service Positions

--------------------------------------------

36

11.2. Adjustment of BDP/Digit l P.C.B. Module

-----------

38

11.3. C ution for Repl cing P rts

-----------------------------

44

2

1 Safety Precautions

1.1. General Guidelines

1. IMPORTANT SAFETY NOTICE

There re speci l components used in this equipment

which re import nt for s fety. These p rts re m rked by

^ in the Schem tic Di gr ms, Circuit Bo rd L yout,

Exploded Views nd Repl cement P rts List. It is essen

ti l th t these critic l p rts should be repl ced with m nu

f cturer's specified p rts to prevent X-RADIATION,

shock, fire, or other h z rds. Do not modify the origin l

design without permission of m nuf cturer.

2. An Isol tion Tr nsformer should lw ys be used during

the servicing of AC Ad ptor whose ch ssis is not isol ted

from the AC power line. Use tr nsformer of dequ te

power r ting s this protects the technici n from cci

dents resulting in person l injury from electric l shocks. It

will lso protect AC Ad ptor from being d m ged by cci

dent l shorting th t m y occur during servicing.

3. When servicing, observe the origin l le d dress. If short

circuit is found, repl ce ll p rts which h ve been over

he ted or d m ged by the short circuit.

4. After servicing, see to it th t ll the protective devices

such s insul tion b rriers, insul tion p pers shields re

properly inst lled.

5. After servicing, m ke the following le k ge current

checks to prevent the customer from being exposed to

shock h z rds.

1.2. Leakage Current Cold Check

1. Unplug the AC cord nd connect jumper between the

two prongs on the plug.

2. Me sure the resist nce v lue, with n ohmmeter,

between the jumpered AC plug nd e ch exposed met l

lic c binet p rt on the equipment such s screwhe ds,

connectors, control sh fts, etc. When the exposed met l

lic p rt h s return p th to the ch ssis, the re ding

should be between 1 MQ nd 5.2 MQ. When the exposed

met l does not h ve return p th to the ch ssis, the

re ding must be infinity.

1.3. Leakage Current Hot Check

(See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use

n isol tion tr nsformer for this check.

2. Connect 1.5 kQ, 10 W resistor, in p r llel with 0.15 |iF

c p citor, between e ch exposed met llic p rt on the set

nd good e rth ground, s shown in Figure 1.

3. Use n AC voltmeter, with 1 kQ/V or more sensitivity, to

me sure the potenti l cross the resistor.

4. Check e ch exposed met llic p rt, nd me sure the volt

ge t e ch point.

5. Reverse the AC plug in the AC outlet nd repe t e ch of

the bove me surements.

6. The potenti l t ny point should not exceed 0.75 V RMS.

A le k ge current tester (Simpson Model 229 or equiv 

lent) m y be used to m ke the hot checks, le k ge cur

rent must not exceed 1/2 mA. In c se me surement is

outside of the limits specified, there is possibility of

shock h z rd, nd the equipment should be rep ired nd

rechecked before it is returned to the customer.

1.5 kQ. 10 W

Figure. 1

3

2 Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically

Sensitive (ES) Devices

Some semiconductor (solid st te) devices c n be d m ged e sily by st tic electricity. Such components commonly re c lled Elec

trost tic lly Sensitive (ES) Devices.

Ex mples of typic l ES devices re 1C (integr ted circuits) nd some field-effect tr nsistors nd

semiconductor “chip” components.

The following techniques should be used to help reduce the incidence of component d m ge c used by electrost tic disch rge

(ESD).

1. Immedi tely before h ndling ny semiconductor component or semiconductor-equipped ssembly, dr in off ny ESD on your

body by touching known e rth ground. Altern tively, obt in nd we r commerci lly v il ble disch rging ESD wrist str p,

which should be removed for potenti l shock re sons prior to pplying power to the unit under test.

2. After removing n electric l ssembly equipped with ES devices, pl ce the ssembly on conductive surf ce such s lumi

num foil, to prevent electrost tic ch rge buildup or exposure of the ssembly.

3. Use only grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only n ntist tic solder remov l device. Some solder remov l devices not cl ssified s " ntist tic (ESD protected)" c n

gener te electric l ch rge sufficient to d m ge ES devices.

5. Do not use freon-propelled chemic ls. These c n gener te electric l ch rges sufficient to d m ge ES devices.

6. Do not remove repl cement ES device from its protective p ck ge until immedi tely before you re re dy to inst ll it. (Most

repl cement ES devices re p ck ged with le ds electric lly shorted together by conductive fo m, luminum foil or comp r 

ble conductive m teri l).

7. Immedi tely before removing the protective m teri l from the le ds of repl cement ES device, touch the protective m teri l

to the ch ssis or circuit ssembly into which the device will be inst lled.

CAUTION :

Be sure no power is pplied to the ch ssis or circuit, nd observe ll other s fety prec utions.

8. Minimize bodily motions when h ndling unp ck ged repl cement ES devices. (Otherwise h rmless motion such s the

brushing together of your clothes f bric or the lifting of your foot from c rpeted floor c n gener te st tic electricity (ESD) suf

ficient to d m ge n ES device).

4

2.2. Caution for AC Cord

(For EB)

2.2.1. Information for Your Safety

IMPORTANT

Your ttention is dr wn to the f ct th t recording of pre

recorded t pes or discs or other published or bro dc st

m teri l m y infringe copyright l ws.

WARNING

To reduce the risk of fire or shock h z rd, do not expose

this equipment to r in or moisture.

CAUTION

To reduce the risk of fire or shock h z rd nd nnoying

interference, use the recommended ccessories only.

FOR YOUR SAFETY

DO NOT REMOVE THE OUTER COVER

To prevent electric shock, do not remove the cover. No user

service ble p rts inside. Refer servicing to qu lified service

personnel.

2.2.2. Caution for AC Mains Lead

For your s fety, ple se re d the following text c refully.

This ppli nce is supplied with moulded three-pin m ins plug

for your s fety nd convenience.

A 5- mpere fuse is fitted in this plug.

Should the fuse need to be repl ced ple se ensure th t the

repl cement fuse h s r ting of 5 mperes nd it is pproved

by ASTA or BSI to BS1362

Check for the ASTA m rk or the BSI m rk on the body of the

fuse.

ASTA mark <^> BSI m a r k ^

If the plug cont ins remov ble fuse cover you must ensure

th t it is refitted when the fuse is repl ced.

If you lose the fuse cover, the plug must not be used until

repl cement cover is obt ined.

A repl cement fuse cover c n be purch sed from your loc l

P n sonic De ler.

If the fitted moulded plug is unsuit ble for the socket outlet in

your home then the fuse should be removed nd the plug cut

off nd disposed of s fety.

There is d nger of severe electric l shock if the cut off plug is

inserted into ny 13- mpere socket.

If new plug is to be fitted ple se observe the wiring code s

shown below.

If in ny doubt, ple se consult qu lified electrici n.

2.2.2.1. Important

The wires in this m ins le d re coloured in ccord nce with

the following code:

Blue Neutr l

Brown Live

As the colours of the wires in the m ins le d of this ppli nce

m y not correspond with the coloured m rkings identifying the

termin ls in your plug, proceed s follows:

The wire which is coloured BLUE must be connected to the ter

min l in the plug which is m rked with the letter N or coloured

BLACK.

The wire which is coloured BROWN must be connected to the

termin l in the plug which is m rked with the letter L or coloured

RED.

Under no circumst nces should either of these wires be con

nected to the e rth termin l of the three pin plug, m rked with

the letter E or the E rth Symbol.

E rth Symbol

1

2.2.2.2. Before Use

Remove the Connector Cover s follows.

Connector

Cover

Г

2.2.2.3. How to Replace the Fuse

1. Remove the Fuse Cover with screwdriver.

2. Repl ce the fuse nd tt ch the Fuse cover.

5

2.3. Precaution of Laser Diode

CAUTION!

THIS PRODUCT UTILIZES A LASER.

USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN

THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

6

2.4. Service Caution Based On Legal Restrictions

This service m nu l cont ins technic l inform tion, which llow service personnel's to underst nd nd service this model.

Ple se pl ce orders using the p rts list nd not the dr wing reference numbers.

If the circuit is ch nged or modified, the inform tion will be followed by service m nu l to be controlled with origin l service m nu l.

2.4.1. General Description About Lead Free Solder (PbF)

The le d free solder h s been used in the mounting process of ll electric l components on the printed circuit bo rds used for this

equipment in considering the glob lly environment l conserv tion.

The norm l solder is the lloy of tin (Sn) nd le d (Pb). On the other h nd, the le d free solder is the lloy m inly consists of tin

(Sn), silver (Ag) nd Copper (Cu), nd the melting point of the le d free solder is higher pprox.30°C (86°F) more th n th t of the

norm l solder.

Distinction of P.C.B. Le d Free Solder being used

The letter of “PbF” is printed either foil side or components side P b F

on the P.C.B. using the lead free solder.(See right figure)

Service c ution for rep ir work using Le d Free Solder (PbF)

• The le d free solder h s to be used when rep iring the equipment for which the le d free solder is used.

(Definition: The letter of “PbF” is printed on the P.C.B. using the le d free solder.)

• To put le d free solder, it should be well molten nd mixed with the origin l le d free solder.

• Remove the rem ining le d free solder on the PC.B. cle nly for soldering of the new IC.

• Since the melting point of the le d free solder is higher th n th t of the norm l le d solder, it t kes the longer time to melt the

le d free solder.

• Use the soldering iron (more th n 70W) equipped with the temper ture control fter setting the temper ture t 350±30°C

(662±86°F).

Recommended Le d Free Solder (Service P rts Route.)

• The following 3 types of le d free solder re v il ble through the service p rts route.

RFKZ03D01KS

-----------

(0.3mm 100g Reel)

RFKZ06D01KS

-----------

(0.6mm 100g Reel)

RFKZ10D01KS

-----------

(1.0mm 100g Reel)

Note

* Ingredient: tin (Sn) 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cob lt (Co) / Germ nium (Ge) 0.1 to 0.3%

7

2.5. Static Electricity Protection Measures

• The l ser diode in the tr verse unit (optic l pick-up) m y bre k down due to potenti l difference c used by st tic electricity of

clothes or hum n body.

So, be c reful of electrost tic bre kdown during rep ir of the tr verse unit (optic l pick-up).

2. . Ground for electrostatic breakdown prevention

• As for p rts th t use optic l pick-up (l ser diode), the optic l pick-up is destroyed by the st tic electricity of the working environ

ment.

Rep ir in the working environment th t is grounded.

2. .1. Work table grounding

• Put conductive m teri l (sheet) or steel sheet on the re where the tr verse unit (optic l pick-up) is pl ced, nd ground the

sheet.

2. .2. Human body grounding

• Use the nti-st tic wrist str p to disch rge the st tic electricity from your body.

2. .3. When exchange the BDP/Digital P.C.B. Module

• Do not remove the FFC while repl cing the BDP/Digit l P.C.B.Modile.

Keep the BDP Drive nd the Digit l P.C.B. connecting with it.

After rep ired, keep the BDP/Digit l Module connected during the process of return which is repl ced.

The FFC should be returned together nd not removed.

2. .4. When exchange the BDP Drive

• Before remove the ESD prevention b g, m ke sure to use the nti-st tic wrist str p to disch rge the st tic electricity when

repl ce the BDP Drive.

Note:

The ESD prevention b g is used to repl ce the origin l short-circuit point.

It c n be removed while pl cing the BDP Drive.

8

3 Service Navigation

3.1. Service Infomation

This service m nu l cont ins technic l inform tion which will llow service personnel's to underst nd nd service this model.

Ple se pl ce orders using the p rts list nd not the dr wing reference numbers.

If the circuit is ch nged or modified, this inform tion will be followed by supplement service m nu l to be filed with origin l service

m nu l.

1. This service m nu l does not cont in the following inform tion, bec use of the impossibility of servicing t component level.

• Schem tic Di gr m, Block Di gr m nd P.C.B. l yout of BDP/Digit l P.C.B. Module.

• P rts List for individu l p rts of BDP/Digit l P.C.B. Module.

• Exploded View nd P rts List for individu l p rts of BDP/Digit l P.C.B. Module.

2. The following c tegory re recycle module p rt. Ple se send them to Centr l Rep ir Center.

• BDP/Digit l P.C.B. Module (DMP-BD45EB: RFKNBD45EBT)

• BDP/Digit l P.C.B. Module (DMP-BD45EE: RFKNBD45EET)

• BDP/Digit l P.C.B. Module (DMP-BD45EF: RFKNBD45EFT)

• BDP/Digit l P.C.B. Module (DMP-BD45EG: RFKNBD45EGT)

• BDP/Digit l P.C.B. Module (DMP-BD65EB: RFKNBD65EBT)

• BDP/Digit l P.C.B. Module (DMP-BD65EF: RFKNBD65EFT)

• BDP/Digit l P.C.B. Module (DMP-BD65EG: RFKNBD65EGT)

3. The module nd digit l P.C.B. for BDP model is offered respectively for the m rket m inten nce.

For the inform tion bout p iring djustment of the module nd digit l P.C.B., ple se refer to “11.2.4. How to djust the BDP/

Digit l P.C.B. Module”.

9

3.2. Caution for DivX

Ple se will lw ys p ss the customer “W rning for Customers Who Use the DivX Video-on-Dem nd content.” with the product nd

get it when you un void bly exch nge FLASH ROM or P.C.B. including FLASH ROM (When the product is exch nged, it is the

s me.).

You must use print tt ched to service p rt (FLASH ROM or P.C.B. including FLASH ROM) or must use copy of print below s

“W rning for Customers Who Use the DivX Video-on-Dem nd content.”

Inform tion needed without f il for the customer for whom it is used continuing DivX Video-on-Dem nd Service to “M nu l for the

customer” is recorded.

Appendix:

*P rts th t memorize user's inform tion re only FLASH ROM.

*The registr tion of Registr tion Code is possible for h lf ye r up to 6 recorders up to 10 recorders ye r.

About DivX Video-on-Demand Control

ABOUT DIVX VIDEO-ON-DEMAND:

This DivX Certified® device must be registered in order to pl y

DivX Video-on-Dem nd (VOD) content.

To gener te the registr tion code, loc te the DivX VOD

section in the device setup menu.

Go to vod.divx.com with this code to complete the registr tion

process nd le rn more bout DivX VOD.

• It is not possible to pl yb ck DivX VOD content recorded on

the USB device.

Display the unit’s registration code.

DivX Registr tion

You must register this unit to play

protected DivX videos.

The registration code is necessary to

register this unit.

Registration Code| XXX XXXX XX)|-

lease register at www.divx.com/vod/

10 lph numeric

ch r cters

• After pl ying DivX VOD content for first time, the registr tion

code is not displ yed.

• If you purch se DivX VOD content using registr tion code

different from this unit's code, you will not be ble to pl y

this content. (“Authoris tion Error." is displ yed.)

Cancel the unit’s registration.

Press [•*, ►] to select “Yes” in “DivX Registr tion".

Use the deregistr tion code to c ncel the registr tion in

www.divx.com.

Regarding DivX VOD content that can only be played a

set number of times

Some DivX VOD content c n only be pl yed set number of

times. When you pl y this content, the rem ining number of

pl ys is displ yed. You c nnot pl y this content when the

number of rem ining pl ys is zero. ("Rent l Expired." is

displ yed.)

• The rem ining number of pl ys decre ses e ch time

progr m is pl yed. However, when pl ying from the point

where pl y w s previously stopped, the rem ining number

of pl ys does not decre se due to the resume pl y function.

Registr tion Code is memorized in FLASH ROM (Digit l P.C.B.).

If exch nge bove P.C.B. or FLASH ROM, new registr tion Code differ from previous Registr tion Code will be gener ted.

In this c se if your customer uses DivX Video-on-Dem nd service, he/she will no longer be ble to pl y ny content th t he/she pur

ch sed under th t s me registr tion code.

Therefore your customer will need to obt in nd register the new registr tion code.

*Copy this p ge nd cut on the dotted line nd give the lower h lf to your customer.

Warning for Customers Who Use the DivX Video-on-Demand content.

1. The registr tion code h s been ch nged for the rep ir of the product or the product exch nge.

2. Obt in nd register new registr tion code, otherwise you will no longer be ble to pl y DivX Video-on-Dem nd content.

3. Follow the procedure on the DivX Video-on-Dem nd web site to register t http://vod.divx.com/.

*If you do not use the DivX Video-on-Dem nd content, ple se ignore this w rning.

10