Panasonic EY6406 - CORDLES DRILL&DRIVER Bedienungsanleitung

ORDER

NO.

MEW/PTD

9906-64061

Service

Manual

Cordless

Drill

Driver

EY6406

•

EY6407

•

EY6431

•

Specifications.1

■

Disassembly

Assembly

Instructions.4

■

Wiring

Connection

Diagram.5

•

Troubleshooting

Guide

•

Schematic

Diagram.7

•

Exploded

View

Replacement

Parts

List-8-11

■

CONTENTS

Page

SPECIFICATIONS

MAIN

UNIT

Model

EY6406

EY6407

EY6431

Motor

12V

Motor

15.6V

load

speed

LOW

400/min

(rpm.)

450/min

(rpm.)

HIGH

1300/min

(rpm.)

1100/min

(rpm.)

Chuck

capacity

0.5

lOmm

(1/32'

3/8")

<f>

1.0

<f>

13mm

(1/16”--1/2”)

Maximum

torque

LOW

22.5Nm

(230kgf-cm,

199in-lbs.)

31.9Nm

(325kgf-cm,

282in-lbs.)

HIGH

6.3Nm

(65kgf-cm,

56in-lb$.)

8.8Nm

(90kgf-cm,

78in-lbs.)

Clutch

torque

Approx.

I.ONm

(lOkgf-cm,

8.7in-lbs.)

5.4Nm

(55kgf-cm,

47.7in-lbs.)

Approx.

I.ONm

(10kgf-cm

8.7in-lbs.)

6.9Nm

(70kgf-

cm,

in-lbs.)

Overall

lenqth

202mm

(7-61/64”)

208mm

(8-3/16")

Weight

(with

battery

pack)

1.7kg

(3.74lbs.)

with

EY9106

1.8kg

(3.96lbs.)

with

EY9200

2.0kg

(4.4lbs.)

with

EY9230/EY9136

BATTERY

PACK

EY9106

EY9108

EY9200

EY9230

EY9136

Ni-Cd

battery

Ni-MH

battery

Ni-Cd

battery

Battery

voltage

IlHJililHgllllilllll

15.6V

(1.2V

cells)

BATTERY

CHARGER

Weiqht

0.78kq

(1.72lbs.)

Charging

time

Approx.

30min.

with

EY9106/9108/9136

45min.

with

EY9200/9230

Panasonic

Matsushita

Electric

Works,

Ltd.

All

rights

reserved.

Unauthorized

copying

and

distribution

violation

law.

Model

EY6406

•

EY6407

•

EY6431

^WARNING

This

service

literature

designed

for

experienced

repair

technicians

only

and

not

designed

for

use

the

general

public.

does

not

contain

warnings

cautions

advise

non-technical

individuals

potential

dangers

attempting

service

product.

Products

powered

electricity

should

serviced

repaired

only

experienced

professional

technicians.

Any

attempt

sen/ice

repair

the

product

products

dealt

with

this

service

information

anyone

else

could

result

serious

injury

death.

DISASSEMBLY

ASSEMBLY

INSTRUCTIONS

Ref.

No.

Procedure

Removal

the

keyless

drill

chuck.

Lock

handle

Screwdriver

Chuck

Allen

wrench

Chuck

Allen

wrench

Chuck

Set

the

clutch

handle

position

and

'LOW"

position.

Turn

the

lock

handle

counterclockwise

direction

open

the

chuck

jaws.

Use

screwdriver

turn

the

chuck

fastening

screw

inside

the

chuck

clockwise

direction

the

arrow,

and

remove

the

screw.

(See

Fig.

NOTE

the

chuck

fastening

screw

will

not

come

loose,

insert

the

alien

wrench

into

the

chuck

and

lightly

tap

the

clockwise

direction

with

hammer

tighten

the

chuck,

and

then

loosen

the

chuck

fastening

screw.

(See

Fig.2)

Insert

the

alien

wrench

into

the

chuck,

and

turn

counterclockwise

direction

the

arrow

with

holding

the

unit

the

vise

remove

the

chuck.

(See

Fig.

Ref.

No.

Procedure

Removal

the

housings.

Model

EY6406

•

EY6407

•

EY6431

Ref.

No.

Procedure

2A—2B

Removal

attachment

the

motor.

Gear

box

Black

White

(Removal

the

motor.)

Remove

the

motor

with

the

gear

box

block

from

housing.

Separate

the

motor

from

the

gear

box

block

twisting

the

motor

unlock

tabs.

(Attachment

for

the

motor.)

Motor

mounting

base

and

the

positioning

rib

gear

case

should

set.

(See

Fig.

Fig.6

Ref.

No.

Procedure

A—2B-

Removal

attachment

the

gear

box

block.

Planet

gear

Thrust

plate

Ring

gear

carrier

Carrier

/**+

PlanetgearB

Planet

Carrier

a?<D

Driving

block

Fling

gear

Clutch

spring

plate

o_2-

°oo°

Steel

ball

(Removal

the

gear

box

block.)

Turn

the

thrust

plate

remove.

The

internal

parts

gear

box

block

can

removed

one

after

another.(See

Fig.

(Attachment

for

the

gear

box

block.)

the

lock

ring

comes

out,

reassemble

the

correct

direction.

(See

Fig.8)

Start

from

inserting

pins

into

the

driving

block

shown

the

Fig.

Assemble

the

other

parts

reverse

order

shown

the

Fig.

NOTE

Carrier,

Carrier

and

Ring

gear,

and

Ring

gear

have

their

own

correct

directions

for

proper

reassembly.

Fig.7

Insert

driving

block.

Fig.8

Lock

ring

Driving

block

Ffg.9

Model

EY6406

•

EY6407

•

EY6431

Ref.

No.

Procedure

2A—2B-*2C—2D

Attachment

for

steel

balls.

Reinstalling

place

2pcs

steel

balls

into

each

the

holes.

(See

Fig.

10)

Steel

balls

pcs

holes)

Driving

block

Fig.10

Ref.

No.

Clutch

“1

Procedure

2A-*2B—2C—2D—2E

Attachment

for

the

adjusting

screw

and

the

clutch

handle.

Align

the

mark

adjusting

screw

with

the

center

upper

projection

clutch

case.

Turn

the

adjusting

screw

into

driving

block

about

one

rotation

for

clockwise

direction.

Align

the

mark

adjusting

screw

with

the

center

upper

projection

clutch

case.

Set

the

clutch

handle

with

position

top

Insert

the

clutch

handle

with

adjusting

the

tabs

adjusting

screw

the

groove

inside

clutch

handle.

Clutch

handle

mark

Projection

Adjusting

screw

Driving

block

Flg.11

Model

EY6406

•

EY6407

•

EY6431

Model

EY6406

•

EY6407

•

EY6431

TROUBLESHOOTING

GUIDE

(Refer

WIRING

CONNECTION

DIAGRAM)

Model

EY6406

EY6407

EY6431

SCHEMATIC

DIAGRAM

Select

Main

\-V-'

Battery

Charger

Battery

Pack

Main

Unit

Model

EY6406

■

EY6407

EXPLODED

VIEW

FOR

406

•

EY6407

Model

EY6406

EY6407

REPLACEMENT

PARTS

LIST

FOR

EY6406

•

EY6407

Ref.No.

▲

Part

No.

for

EY6406

Part

No.

for

EY6407

EY6406K3078

EY6407K3078

EY6481L0177

EYTl03L6807

(

EY9795

EY9796

(

EY6406Y3228

EY6406L0638

EY6406L0168

EY6406L0578

EY560B6967

EY6406L1078

EY6406Y3238

EY6406L2568

EY6406L0178

EY6402Y3247

EY6283L0377

EY6406L1118

EY6406L1488

EY6406U

348

EY6406L1348

EY6406L0858

EY6406L1128

EY6406L1468

EY6406L1108

EY6406L1478

EY6406L1358

EY6406L0888

EY6406L1008

EY6230L6027

EY6406L0028

EY6207Y6027

EY6406Y2008

EY6230L0207

EY6230K9218

EY6406K9038

EY6406L1458

EY9106

EY9200

EY0230

EY9594

EY6406K8108

Part

Name

Descriptions

Per

unit

Remarks

sarMU^&i

BATTERY

CHARGER

TOOL

CASE

-9-

Model

EY6431

EXPLODED

VIEW

FOR

EY6431

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