Paoli DP05-34B Bedienungsanleitung
Operating instructions
Read the manual carefully before use!
Keep for future use!
Information about this manual
This manual enables the safe and efficient handling of the battery
nutrunners (referred to in the following as “nutrunner”).
The manual is a component of the nutrunner and must be kept in
its immediate vicinity so that the user can access it at any time.
The user must have read and understood this manual prior to
com-mencing any tasks. A basic prerequisite for ensuring that
work is performed safely is compliance with all safety instructions
and guidelines in this manual. In addition, the local accident
prevention regulations and general safety provisions for the
nutrunner’s area of application apply.
Illustrations in this manual serve to provide a basic understanding
and may differ from the actual design.
This manual is valid for the following battery nutrunners and soft-
ware:
Versions
Information about this manual
3
BATTERY NUTRUNNERS
DP05-34B
DP10-34B
DP20-10B
DP30-10B
DP36-10B
DP48-15B
DP80-15B
Table of contents
1 Unpacking............................................................................ 7
2 Getting to know the nutrunner........................................... 9
2.1 Illustration of the nutrunner........................................... 9
2.2 Brief description.......................................................... 10
2.3 Rating plate................................................................. 11
2.4 Performance variables................................................ 11
2.5 Nutrunner controls...................................................... 12
2.6 Overview of functions................................................. 16
2.7 Accessories................................................................ 17
3 Before you begin............................................................... 18
3.1 Symbols in this manual............................................... 18
3.2 Symbols on the nutrunner........................................... 20
3.3 Intended use............................................................... 22
3.4 Misuse........................................................................ 23
3.5 General safety instructions for electric tools............... 23
3.5.1 Workplace safety..................................................... 24
3.5.2 Electrical safety........................................................ 24
3.5.3 Personal safety........................................................ 25
3.5.4 Using and handling the electric tool......................... 25
3.5.5 Service..................................................................... 26
3.6 Residual risks............................................................. 26
3.6.1 Electrical dangers.................................................... 27
3.6.2 Mechanical dangers................................................. 29
3.6.3 Noise and ergonomics............................................. 32
3.7 Operator's obligations................................................. 35
3.8 Who is permitted to use the nutrunner?...................... 36
3.9 Personal protective equipment................................... 38
3.10 Environmental protection.......................................... 39
4 Determining the bolting process..................................... 40
5 Preparing the nutrunner................................................... 41
6 Supplying with energy...................................................... 43
6.1 Battery care................................................................ 43
6.2 Charging the battery................................................... 45
6.3 Connecting the nutrunner to the battery..................... 46
7 Setting the torque levels.................................................. 47
8 Bracing the reaction arm.................................................. 48
9Tightening.......................................................................... 50
10 Loosening.......................................................................... 53
Table of contents
5
11 Performing maintenance.................................................. 55
11.2 Having the nutrunner maintained by the user........... 57
11.3 Having service tasks performed by the manufac-
turer.......................................................................... 58
12 Troubleshooting................................................................ 60
12.1 Identifying faults........................................................ 60
12.2 Performing troubleshooting....................................... 61
13 Disposing of the nutrunner.............................................. 62
14 Technical data................................................................... 63
Table of contents
6
11.1 Having the nutrunner maintained by the user........... 55
1 Unpacking
The nutrunner is delivered in a plastic transport case together with
the other items in the scope of delivery.
The transport case is packed in a cardboard box upon delivery.
The transport case is fitted with a foam inlay. The recesses in the
inlay enable precision storage of the scope of delivery.
Check the delivery for transport damage and
ensure it is complete immediately upon receipt. If it
is incomplete or if there are defects, note the
extent of the damage on the transport documents
and lodge a complaint immediately.
The scope of delivery includes:
nTransport case
nTrolley
nNutrunner
nReaction arm
nCirclip pliers
nCirclip
nO-ring
nDocument folder
– Operating instructions
– Torque chart
– EU declaration of conformity
– Technical data sheet
nBatteries
nBattery charger
Options:
nImpact wrench socket
nTest certificate for torque chart
nReaction arm versions
nAny accessory ordered
nDiagnostic Setting Software DSS
nProgramming adapter, USB cable
Delivery
Fig. 1: Transport case
Checking the delivery
Scope of delivery
Unpacking
7
ENVIRONMENT!
Danger to the environment due to incorrect dis-
posal!
Packaging materials are valuable raw materials
and, in many cases, can be further utilised or
appropriately reconditioned and recycled. Incorrect
disposal of packaging materials can be hazardous
to the environment.
– Reuse pallets.
– Dispose of packaging materials in an environ-
mentally sound manner.
– Observe the locally applicable disposal regula-
tions. If necessary, engage the services of a
specialist company with regard to disposal.
Always store and transport the nutrunner in the transport case.
Set the direction of rotation to the middle position (transport posi-
tion).
Do not take the nutrunner out of the transport case until shortly
before use.
Batteries contain hazardous substances are classified globally as
dangerous goods. These products are therefore only approved for
commercial transport under certain conditions.
With regard to road transport in Europe, the regulations of the ADR
must be complied with; the regulations of IATA DGR must be com-
plied with for air transport. These contain specifications for pack-
aging and accompanying documentation, for example.
Handling packaging material
Transport and storage
Transporting batteries
Unpacking
8
The individual packages are packed according to the expected
transport conditions. Only environmentally friendly materials are
used for the packaging.
The packaging should provide protection against transport
damage, corrosion and other damage. For this reason, do not
destroy the packaging and do not remove it until shortly before use.
Dispose of packaging material in accordance with the applicable
statutory provisions and local regulations.
Before transporting hazardous substances, always
familiarise yourself with current regulations per-
taining to the transport of dangerous goods.
9
Fig. 2: Illustration of the nutrunners
1 Reaction arm
2 Square drive (tool holder)
3 Reaction arm circlip
4 Safety swivel joint
5 Gear setting
6 Setting levels
7
8
9
Drive motor
Ventilation slot
Direction of rotation setting
10 Handle
11 Battery
12 Trigger
2 Getting to know the nutrunner
2.1 Illustration of the nutrunner
Getting to know the nutrunner
10
1 Battery release button
2 Electrical contacts and guide rail
3 Battery charge status indicator button
4 4 LEDs for battery charge status indicator
1 LED display
2 Battery connection
3 Power cable (not shown)
Fig. 4: Illustration of battery charger
2.2 Brief description
The nutrunner is a hand-held tool for tightening and loosening
bolted connections in a dry environment.
The nutrunner is powered electrically with the aid of a battery.
An individually adjustable reaction arm is used to brace the tool
against the torque.
The desired torque can be selected by switching the gearbox
stages and by actuating the setting potentiometer.
With the nutrunner version, information and events can be
documented in the nutrunner and subsequently transferred to a
terminal device.
Battery
Fig. 3: Illustration of battery
Battery charger
Getting to know the nutrunner
Dieses Handbuch passt für folgende Modelle
6
Inhaltsverzeichnis
Andere Paoli Elektrowerkzeuge Handbücher
