PCB Piezotronics TORKDISC 5302D-02A/TCS-0X Bedienungsanleitung

Model 5302D-02A/TCS-0X

TORKDISC® Rotary Torque Sensing System

Installation and Operating Manual

For assistance with the operation of this product,

contact PCB Piezotronics, Inc.

Toll-free: 800-828-8840

24-hour SensorLine: 716-684-0001

Fax: 716-684-0987

E-mail: [email protected]

Web: www.pcb.com

The information contained in this document supersedes all similar information that

may be found elsewhere in this manual.

Service –Due to the sophisticated

nature of the sensors and associated

instrumentation provided by PCB

Piezotronics, user servicing or repair is

not recommended and, if attempted,

may void the factory warranty. Routine

maintenance, such as the cleaning of

electrical connectors, housings, and

mounting surfaces with solutions and

techniques that will not harm the

physical material of construction, is

acceptable. Caution should be observed

to ensure that liquids are not permitted

to migrate into devices that are not

hermetically sealed. Such devices

should only be wiped with a dampened

cloth and never submerged or have

liquids poured upon them.

Repair –In the event that equipment

becomes damaged or ceases to

operate, arrangements should be made

to return the equipment to PCB

Piezotronics for repair. User servicing or

repair is not recommended and, if

attempted, may void the factory

warranty.

Calibration –Routine calibration of

sensors and associated instrumentation

is recommended as this helps build

confidence in measurement accuracy

and acquired data. Equipment

calibration cycles are typically

established by the users own quality

regimen. When in doubt about a

calibration cycle, a good “rule of thumb”

is to recalibrate on an annual basis. It is

also good practice to recalibrate after

exposure to any severe temperature

extreme, shock, load, or other

environmental influence, or prior to any

critical test.

PCB Piezotronics maintains an ISO-

9001 certified metrology laboratory and

offers calibration services, which are

accredited by A2LA to ISO/IEC 17025,

with full traceability to SI through

N.I.S.T. In addition to the normally

supplied calibration, special testing is

also available, such as: sensitivity at

elevated or cryogenic temperatures,

phase response, extended high or low

frequency response, extended range,

leak testing, hydrostatic pressure

testing, and others. For information on

standard recalibration services or

special testing, contact your local PCB

Piezotronics distributor, sales

representative, or factory customer

service representative.

Returning Equipment –Following

these procedures will ensure that your

returned materials are handled in the

most expedient manner. Before

returning any equipment to PCB

Piezotronics, contact your local

distributor, sales representative, or

factory customer service representative

to obtain a Return Warranty, Service,

Repair, and Return Policies and

Instructions Materials Authorization

(RMA) Number. This RMA number

should be clearly marked on the outside

of all package(s) and on the packing

Service, Repair, and Return

Policies and Instructions

list(s) accompanying the shipment. A

detailed account of the nature of the

problem(s) being experienced with the

equipment should also be included

inside the package(s) containing any

returned materials.

A Purchase Order, included with the

returned materials, will expedite the

turn-around of serviced equipment. It is

recommended to include authorization

on the Purchase Order for PCB to

proceed with any repairs, as long as

they do not exceed 50% of the

replacement cost of the returned

item(s). PCB will provide a price

quotation or replacement

recommendation for any item whose

repair costs would exceed 50% of

replacement cost, or any item that is not

economically feasible to repair. For

routine calibration services, the

Purchase Order should include

authorization to proceed and return at

current pricing, which can be obtained

from a factory customer service

representative.

Contact Information –International

customers should direct all inquiries to

their local distributor or sales office. A

complete list of distributors and offices

can be found at www.pcb.com.

Customers within the United States may

contact their local sales representative

or a factory customer service

representative. A complete list of sales

representatives can be found at

www.pcb.com. Toll-free telephone

numbers for a factory customer service

representative, in the division

responsible for this product, can be

found on the title page at the front of this

manual. Our ship to address and

general contact numbers are:

PCB Piezotronics, Inc.

3425 Walden Ave.

Depew, NY14043 USA

Toll-free: (800) 828-8840

24-hour SensorLineSM: (716) 684-0001

Website: www.pcb.com

E-mail: [email protected]

PCB工业监视和测量设备 - 中国RoHS2公布表

PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table

部件名称

有害物质

铅(Pb)

汞

(Hg)

镉

(Cd)

六价铬(Cr(VI))

多溴联苯 (PBB)

多溴二苯醚(PBDE)

住房

PCB板

电气连接器

压电晶体

环氧

铁氟龙

电子

厚膜基板

电线

电缆

塑料

焊接

铜合金/黄铜

本表格依据 SJ/T 11364 的规定编制。

O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

DOCUMENT NUMBER: 21354

DOCUMENT REVISION: D

ECN: 46162

Component Name

Hazardous Substances

Lead

(Pb)

Mercury

(Hg)

Cadmium

(Cd)

Chromium VI

Compounds

(Cr(VI))

Polybrominated

Biphenyls

(PBB)

Polybrominated

Diphenyl

Ethers (PBDE)

Housing

PCB Board

Electrical

Connectors

Piezoelectric

Crystals

Epoxy

Teflon

Electronics

Thick Film

Substrate

Wires

Cables

Plastic

Solder

Copper Alloy/Brass

This table is prepared in accordance with the provisions of SJ/T 11364.

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit

requirement of GB/T 26572.

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above

the limit requirement of GB/T 26572.

Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com

16-BIT TORKDISCROTARY TORQUE SENSOR SYSTEM OPERATION MANUAL

TABLE OF CONTENTS

GENERAL GUIDELINES...........................................................................................................2

WARNING SYMBOLS AND TERMS.........................................................................................2

1.0 INTRODUCTION..................................................................................................................3

2.0 SAFETY PRECAUTIONS....................................................................................................3

3.0 OVERVIEW..........................................................................................................................3

3.1 Supplied Components.......................................................................................................................3

3.2 Dimensions .......................................................................................................................................3

3.3 Theory of Operation..........................................................................................................................5

4.0 ELECTRICAL OPERATION ................................................................................................6

4.1 Receiver Box – Front Panel..............................................................................................................6

4.2 Receiver Box – Back Panel ..............................................................................................................6

4.3 Receiver Box – I/O Connector Pinouts.............................................................................................7

4.4 Receiver Box – Adjustment Controls................................................................................................8

4.4.1 System Gain Range.................................................................................................................9

4.4.2 Zero/Additional Offset..........................................................................................................10

4.4.3 AC Gain................................................................................................................................10

4.4.4 Low & High Pass Filters.......................................................................................................11

4.4.4.1 Low Pass Filter.......................................................................................11

4.4.4.2 Composite Low Pass Filter.....................................................................12

4.4.4.3 Composite High Pass Filter ....................................................................13

5.0 MECHANICAL INSTALLATION........................................................................................14

5.1 TORKDISC



Installation................................................................................................................14

5.2 Mating Adaptors..............................................................................................................................16

6.0 SYSTEM OPERATION ......................................................................................................17

6.1 System Tuning................................................................................................................................17

7.0 CALIBRATION...................................................................................................................17

7.1 Analog Output – Voltage.................................................................................................................18

7.2 Frequency Output ...........................................................................................................................18

8.0 TROUBLESHOOTING.......................................................................................................19

9.0 CALIBRATION / REPAIR SERVICES...............................................................................20

9.1 RMA / Purchase Order....................................................................................................................20

10.0 WARRANTY ....................................................................................................................20

PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com

16-BIT TORKDISCROTARY TORQUE SENSOR SYSTEM OPERATION MANUAL

GENERAL GUIDELINES

Operators should read this manual and become thoroughly familiar with its contents before attempting to

operate the 16-bit TORKDISCrotary torque sensor system. Following the safety considerations and

operation instructions outlined in this manual will minimize the possibility of accidents or injury. Although the

procedures covered in this manual have proven safe in use, PCB Load & Torque assumes no responsibility for

personal injury or damage to equipment resulting from their application. After reading this manual, personnel

should review all instructions concerning safety procedures provided at the installation location. It is not

possible to cover all safety considerations in this manual; therefore, always be alert and work safely. Only

qualified system operators should perform the procedures covered in this manual.

WARNING SYMBOLS AND TERMS

This symbol on the unit indicates that the user should refer to the operating instructions located

in the manual.

This symbol on the unit indicates that high voltage may be present. Use standard safety

precautions to avoid personal contact with this voltage.

This system indicates safety, earth ground.

Indicates a potentially dangerous situation, which can lead to minor or moderate injury or property damage. It may

also be used to alert against unsafe practices.

CAUTION

Indicates a potentially dangerous situation, which can lead to severe personal injury or death. Always read the

associated information very carefully before performing the indicated procedure.

WARNING

Indicates an imminently dangerous situation, which can lead to severe personal injury or death.

DANGER

PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com

16-BIT TORKDISCROTARY TORQUE SENSOR SYSTEM OPERATION MANUAL

1.0 INTRODUCTION

The TORKDISCis ideally designed to measure in-line rotating

shaft torque and incorporates a unique digital telemetry system to

transmit sensor excitation and output between the rotor and stator

portion of the system,

This manual provides instructions for installation, calibration,

operation, and troubleshooting.

2.0 SAFETY PRECAUTIONS

3.0 OVERVIEW

The TORKDISCproduct is a DC powered instrument and includes an external AC/DC power supply. The

transmitter potted into the disc is inductively powered so it does not require any batteries or maintenance. This

manual covers three series of TORKDISCranging in full-scale capacities from 500 to 100k in-lbf.

3.1 Supplied Components

The TORKDISCrotary torque sensor system comes supplied with the following equipment:

•TORKDISCrotor and stator/antenna assemblies.

•Receiver box with DB25 female connector w/mating connector

•Power supply with power cord

•24 foot long BNC plug to TNC plug cable

3.2 Dimensions

This section gives some general dimensions for common TORKDISCassembly models. Reference the

individual model’s outline drawing for extra details or special versions.

Figure 1 – TORKDISCLoading &

Components

Personal injury to the operator, as well as, damage to the equipment may result if the TORKDISCis operated at

speeds higher than the maximum rated speed, or with loads greater than the overload capacity listed on the

specification sheet. The operator should be protected from rotating parts by using safety shield guards. When in

doubt about speed ratings or torque capacity, consult the Load & Torque Division of PCB Piezotronics.

CAUTION

Stator/Antenna

Rotor

CW +

PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com

16-BIT TORKDISCROTARY TORQUE SENSOR SYSTEM OPERATION MANUAL

NOTE: See the outline drawing for the respective series for additional dimensions and bolt circle details.

Figure 2 - Dimensions

Table 1

Dimension Values

Dimensions

(see Figure 2)

Series Number

5302

5308

5302

500 – 5k in-lbf 2.4k – 30k in-lbf 50k – 100k in-lbf

(in) (mm) (in) (mm) (in) (mm)

9.00 228.6 10.50 266.7 12.45 316.3

10.92 277.5 12.28 311.9 14.20 360.6

3 ∅5.99 ∅152.0 ∅7.49 ∅190.1 ∅9.49 ∅240.9

7.00 177.8 7.00 177.8 7.00 177.8

2.49 63.2 2.49 63.2 2.49 63.2

6.12 155.4 6.12 155.4 6.12 155.4

7.02 178.2 7.62 193.4 8.58 217.8

1.28 32.5 1.28 32.5 1.28 32.5

1.55 39.4 1.55 39.4 1.55 39.4

0.31 7.9 0.31 7.9 0.31 7.9

R0.17 R4.2 R0.17 R4.2 R0.17 R4.2

12 8X ∅0.406

THRU ON

∅5.000

8X ∅10.31

THRU ON

∅127.00

8X ∅0.531

THRU ON

∅6.500

∅13.49THRU

ON ∅165.10

16X ∅0.531

THRU ON

∅8.500

16X ∅13.49

THRU ON

∅215.90

13 8X 3/8”-24

THRU ON

∅3.000

8X 3/8”-24

THRU ON

∅76.25

8X 5/8”-11

THRU ON

∅3.750

8X 5/8”-11

THRU ON

∅95.25

12X 5/8”-11

THRU ON

∅6.000

12X 5/8”-11

THRU ON

∅152.40

14 22.5°22.5°22.5°22.5°22.5°22.5°

15 22.5°

22.5°

28°

25°*

*20°between holes

PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com

16-BIT TORKDISCROTARY TORQUE SENSOR SYSTEM OPERATION MANUAL

3.3 Theory of Operation

The TORKDISCsystem utilizes a unique digital data transmission technique. A radio frequency signal

generated within the receiver box is inductively coupled from the pick-up antenna to the transmitting antenna

and rectified to provide DC voltages to operate the rotating TORKDISCtransmitter. The transmitter has been

configured for a full-scale input of ±1.5mV/V. The rotating circuitry provides excitation for the strain gage

bridge, amplifies, and filters its output. The resulting signal is presented to an analog to digital converter that

samples it and converts it to a noise immune digital code. To provide up to a 8.5kHz measurement bandwidth

without creating aliasing errors, the A-to-D converter samples at a rate in excess of 26,000 samples per second.

Data bits are transmitted off the rotor in this digitally encoded form. In this manner, they are not subject to

noise degradation or "per rev" effects.

The digital data bits are recovered in the receiver box where they are re-converted to an analog signal. This

signal is used to generate the standard voltage output, consult the factory for optional frequency system outputs.

The specified bandwidth represents the electronic capability of the TORKDISCSystem only and does not

reflect actual installed system performance and the influence of sensor and system mechanics. It is advisable

that the customer model the entire drive line with the sensor installed and /or conduct an in-situ torsional

vibration analysis to determine the measurement bandwidth.

The calibration of the TORKDISCsystem is easy to accomplish and is extremely stable over time. The

product is equipped with a remotely activated shunt calibration feature that can be controlled from the front

panel of the receiver box. This allows the user to check calibration at any time during system operation. When

the shunt calibration feature is invoked, a precision resistor is switched across one leg of the Wheatstone bridge,

producing a positive shift in the receiver’s output.

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