PCB Piezotronics ICP 410C01 Bedienungsanleitung

The information contained in this document supersedes all similar information that

may be found elsewhere in this manual.

Service –Due to the sophisticated

nature of the sensors and associated

instrumentation provided by PCB

Piezotronics, user servicing or repair is

not recommended and, if attempted,

may void the factory warranty. Routine

maintenance, such as the cleaning of

electrical connectors, housings, and

mounting surfaces with solutions and

techniques that will not harm the

physical material of construction, is

acceptable. Caution should be observed

to ensure that liquids are not permitted

to migrate into devices that are not

hermetically sealed. Such devices

should only be wiped with a dampened

cloth and never submerged or have

liquids poured upon them.

Repair –In the event that equipment

becomes damaged or ceases to

operate, arrangements should be made

to return the equipment to PCB

Piezotronics for repair. User servicing or

repair is not recommended and, if

attempted, may void the factory

warranty.

Calibration –Routine calibration of

sensors and associated instrumentation

is recommended as this helps build

confidence in measurement accuracy

and acquired data. Equipment

calibration cycles are typically

established by the users own quality

regimen. When in doubt about a

calibration cycle, a good “rule of thumb”

is to recalibrate on an annual basis. It is

also good practice to recalibrate after

exposure to any severe temperature

extreme, shock, load, or other

environmental influence, or prior to any

critical test.

PCB Piezotronics maintains an ISO-

9001 certified metrology laboratory and

offers calibration services, which are

accredited by A2LA to ISO/IEC 17025,

with full traceability to SI through

N.I.S.T. In addition to the normally

supplied calibration, special testing is

also available, such as: sensitivity at

elevated or cryogenic temperatures,

phase response, extended high or low

frequency response, extended range,

leak testing, hydrostatic pressure

testing, and others. For information on

standard recalibration services or

special testing, contact your local PCB

Piezotronics distributor, sales

representative, or factory customer

service representative.

Returning Equipment –Following

these procedures will ensure that your

returned materials are handled in the

most expedient manner. Before

returning any equipment to PCB

Piezotronics, contact your local

distributor, sales representative, or

factory customer service representative

to obtain a Return Warranty, Service,

Repair, and Return Policies and

Instructions Materials Authorization

(RMA) Number. This RMA number

should be clearly marked on the outside

of all package(s) and on the packing

Service, Repair, and Return

Policies and Instructions

list(s) accompanying the shipment. A

detailed account of the nature of the

problem(s) being experienced with the

equipment should also be included

inside the package(s) containing any

returned materials.

A Purchase Order, included with the

returned materials, will expedite the

turn-around of serviced equipment. It is

recommended to include authorization

on the Purchase Order for PCB to

proceed with any repairs, as long as

they do not exceed 50% of the

replacement cost of the returned

item(s). PCB will provide a price

quotation or replacement

recommendation for any item whose

repair costs would exceed 50% of

replacement cost, or any item that is not

economically feasible to repair. For

routine calibration services, the

Purchase Order should include

authorization to proceed and return at

current pricing, which can be obtained

from a factory customer service

representative.

Contact Information –International

customers should direct all inquiries to

their local distributor or sales office. A

complete list of distributors and offices

can be found at www.pcb.com.

Customers within the United States may

contact their local sales representative

or a factory customer service

representative. A complete list of sales

representatives can be found at

www.pcb.com. Toll-free telephone

numbers for a factory customer service

representative, in the division

responsible for this product, can be

found on the title page at the front of this

manual. Our ship to address and

general contact numbers are:

PCB Piezotronics, Inc.

3425 Walden Ave.

Depew, NY14043 USA

Toll-free: (800) 828-8840

24-hour SensorLineSM: (716) 684-0001

Website: www.pcb.com

E-mail: [email protected]

PCB工业监视和测量设备 - 中国RoHS2公布表

PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table

部件名称

有害物质

铅(Pb)

汞

(Hg)

镉

(Cd)

六价铬(Cr(VI))

多溴联苯 (PBB)

多溴二苯醚(PBDE)

住房

PCB板

电气连接器

压电晶体

环氧

铁氟龙

电子

厚膜基板

电线

电缆

塑料

焊接

铜合金/黄铜

本表格依据 SJ/T 11364 的规定编制。

O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

DOCUMENT NUMBER: 21354

DOCUMENT REVISION: D

ECN: 46162

Component Name

Hazardous Substances

Lead

(Pb)

Mercury

(Hg)

Cadmium

(Cd)

Chromium VI

Compounds

(Cr(VI))

Polybrominated

Biphenyls

(PBB)

Polybrominated

Diphenyl

Ethers (PBDE)

Housing

PCB Board

Electrical

Connectors

Piezoelectric

Crystals

Epoxy

Teflon

Electronics

Thick Film

Substrate

Wires

Cables

Plastic

Solder

Copper Alloy/Brass

This table is prepared in accordance with the provisions of SJ/T 11364.

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit

requirement of GB/T 26572.

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above

the limit requirement of GB/T 26572.

Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

MODEL 410C01 ICPSENSOR SIGNAL CONDITIONER OPERATION MANUAL

Operating Guide with Enclosed Warranty Information

3425 Walden Avenue

Depew New York 14043-2495

Phone (716) 684-0001



Fax (716) 684-0987

[email protected]



www.pcb.com

Manual Number:68840

Manual Revision: A

ECN Number 49884

MODEL 410C01 ICPSENSOR SIGNAL CONDITIONER OPERATION MANUAL

Table of Contents

Introduction

Page 3

Installation

Page 3

Connector and Pinout Diagram

Page 4

Typical System Wiring Diagram

Page 5

24-Volt DC Supply Power

Page 5

Configuration Software

Page 5

Waveform Output (±10 V Analog)

Page 6

Peak Hold Output (0-10 VDC)

Page 6

Peak Reset

Page 6

Output Polarity

Page 6

AC/DC Coupling

Page 7

Gain Selection

Page 8

Log Viewer

Page 8, 9

Maintenance

Page 10

Troubleshooting

Page 10, 11

Contact Information

Page 11

MODEL 410C01 ICPSENSOR SIGNAL CONDITIONER OPERATION MANUAL

Introduction

PCB Model 410C01 Series Signal Conditioner is designed to condition and amplify output signals generated by ICP

sensors, such as force and strain sensors and accelerometers. The signals are converted to a ±10 V analog output that is

relative to the force, strain, or motion applied to the transducer. The unit is typically integrated with a PLC or data

acquisition system for process and/or quality control, however the 410C01 can utilized as a standalone single channel

signal conditioner for ICP® sensors.

Two analog outputs are available; a ±10 V “Continuous” Waveform Output, which is buffered from the output of the

sensor, and a 0-10 VDC “Peak Hold”, which is suitable for high-speed processes to capture and hold the highest analog

output. Peak hold can be reset to a value ≤ 50mV with the use of the “Reset” Function to synchronize with machine cycle

times.

Contact PCB regarding specific product or application related questions.

Installation

The Model 410C01 ICPSensor Signal Conditioner is designed to be installed on a standard 35 mm DIN rail in an

electrical cabinet. The recommended mounting location would be in the low voltage area of the cabinet to minimize

potential for induced magnetic noise from high voltage sources, solenoids, etc. Do not install in a harsh area where it

would be exposed to cleaning fluids or machine oils. Mount the conditioner within ≤100 feet of the ICP® sensor as not to

attenuate frequency response characteristics of the system. For cable length greater than 100 feet, please contact PCB at

(716) 684-0001.

The Power LED is Green, which turns on when the unit is powered. The Reset LED is Green which turns on when both

terminals of Reset (Reset + and Reset –are electrically connected to one another). The Peak Hold LED remains Green

as long as the unit is powered and not in Reset Mode.

MODEL 410C01 ICPSENSOR SIGNAL CONDITIONER OPERATION MANUAL

Connector and Pinout Diagram

The 410C01 uses plug-in type screw terminal connectors for all input and output connections.

Strip off 8mm of insulation from the connection wire ends. Using a screwdriver, remove the terminal block from the

enclosure in either the up or down direction, terminate the wire in the correct location. Do not exceed a torque of 0.5Nm.

Re-install the terminal block.

This easy to assemble connection method allows devices to be exchanged easily and the electrical connection to be

visibly isolated.

AC and DC input signals and power supply voltages could be hazardous. DO NOT

connect live wires to screw terminal plugs, and DO NOT insert, remove, or handle screw

terminal plugs with live wires connected.

Pin Descriptions:

DC Power –Pins 9 to 12:

Pin 9 +24 VDC

Pin 10 +24 VDC

Pin 11 Power Ground

Pin 12 Power Ground

Waveform Output –Pins 2 & 3:

Pin 2 Waveform Out

Pin 3 Analog Ground

Peak Hold Output –Pins 1 & 3

Pin 1 Peak Hold Out

Pin 3 Analog Ground

Reset Input –Pins 7 & 8

Pin 7 Reset -

Pin 8 Reset +

MODEL 410C01 ICPSENSOR SIGNAL CONDITIONER OPERATION MANUAL

Typical System Wiring Diagram

24 VDC Supply Power

The 410C01 requires a regulated 24-volt DC power supply that is capable of providing up to 200 mA of current per unit

connected to pins 10 (+) and 11 (-). For best results, it is highly recommend that the power supply have power line filters

and low amount of ripple.

Configuration Software

The 410C01 setup and configuration is completely done through use of the PCB SignalCapture software, which is

downloadable from www.PCB.com/410C01 at no charge. A USB cable, type A to B, is included for easy connection to a

customer provided PC.

The SignalCapture software includes a communications status bar, which indicates connection status as well as data

traffic. The status bar turns green and displays Connected when a connection to the device is established and valid data

is received. If there is no response from the device, the status bar will turn yellow and display Connecting… until valid

data is received

410C01 ICP®

Signal Conditioner

PWR Ground

Peak Hold Analog Output +10 V

Waveform Analog Output +10V

MODEL 410C01 ICPSENSOR SIGNAL CONDITIONER OPERATION MANUAL

Waveform Output (±10 V Analog)

Optionally connect the Waveform output to the host system (ensure polarity is correct for proper operation). The waveform

output is a live active output and represents the force, strain, or motion imparted to the connected ICPsensor. This

output is typically connected to a recording device such as oscilloscope or data acquisition system.

Peak Track Hold Output (0-10 VDC)

Optionally connect the “Peak Hold” analog output to the host system (ensure polarity is correct for proper operation). The

Peak Track Hold output is designed to synchronize with machine cycle times in process monitoring / control applications.

This output will continually track the output of an ICPsensor and hold the highest observed output until a reset is

command via hardware or software.

Peak Reset

Reset is necessary if the Peak Hold Output is used. The model 410C01 will hold the analog output indefinitely until there

is a Reset, which will reset the output back to a value ≤50mV, or the value from the sensor at the time of reset. The Peak

Hold Output function can also be activated after a set amount of time after the Reset has been turned on. This function is

described as the “Delay After Reset” which is found in the software. Please reference the Help menu in the software when

utilizing this function. To activate the Reset function, connect a dry contact from Reset+ to Reset-.The Reset LED will turn

Green, which indicates that the Reset Function is ON and will turn OFF when there is no electrical connection between

Reset+ and Reset-.

Output Polarity

The supplied software for the 410C01, allows the end user to optionally configure the 410C01 Waveform Output to either

Tension or Compression as seen in the figure shown below. Please reference the Help menu in the software when

utilizing this function.

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