Pellux COMPACT 12 Bedienungsanleitung

PELLUX

COMPACT 12

28394UM-01719

User Manual

Instrukcja użytkownika

Bedienungsanleitung

2PELLUX COMPACT 12

Information for the User |

Information for the User

We recommend the following steps after the consumption of 300 kg of pellets:

1. Check both ash pans and the combustion chamber. Empty the ash from them and clean, if necessary.

2. Check the burner grate. If you  nd ash or deposits there, clean the grate (including air holes).

3. Check the bottom of the pellet tray. If dust has accumulated there clean it.

4. Remove the cleanout top cover, remove the turbulators and clean them (repeat this step every month).

5. Use only high quality wood pellets of a diameter from 6 to 8 mm and a maximum length of 30 mm.

Dataplates are located on the right side of the boiler.

Symbol Description

Pellux

Compact 12 Type of boiler

IP 21 Degree of protection

Q Range of electric power

PQN Power consumption at nominal

power

PQmin Power consumption at minimum

power

Tmax The maximum operating temperature

PMS Maximum working pressure

VBBoiler storage capacity

C (EN 303-5) Boiler class acc. to the EN 303-5

F Basic fuel

The CE marking

Sign electro recycling - waste

Sign indicating the need to read

the manufacturer’s information

Symbol Description

PBMAX 12.1 Type of burner

IP 21 Degree of protection

Q Power Rating

Pmax Maximal electrical power

Pmin Minimal electrical power

M Weight

Wood pellets The required pellet size

Serial number

The CE marking

Sign electro recycling - waste

Sign indicating the need to read

the manufacturer’s information

The product is not intended for use by persons with reduced physical tness/mental efciency or without experience and knowledge, if they

are not supervised or instructed by a person responsible for their safety.

Operation of the product by children is strictly prohibited.

We reserve the right to make product design changes and changes in the manual.

©NIBE-BIAWAR 2018

IMPORTANT

In summer, the boiler must remain connected to the power supply - to reduce the risk of condensation in the panel. To stop the

boiler operation, turn off the heating circuits on the regulator.

3PELLUX COMPACT 12

CONTENTS |

CONTENTS

1 Introduction__________________________4

Equipment _____________________________________ 4

OptionalAccessories _____________________________ 4

2 Symbols ___________________________________5

3 General Safety Rules_____________________ 5

Installation - location of the boiler____________________ 5

Electrical Installation______________________________ 5

Hydraulic System ________________________________ 5

4 Location & Installation __________________6

Transport ______________________________________ 6

Boiler Location __________________________________ 6

Chimney - Requirements __________________________ 6

Pellets – Requirements ___________________________ 7

Hydraulic System ________________________________ 7

Electrical Installation _____________________________ 7

PBMAX Burner Installation_________________________ 8

Pellet Hopper and Feeder _________________________ 8

5 First Start-Up & Operation of the Boiler __10

First Start-Up ___________________________________11

Filling the Feeder with Pellets_______________________11

Pellet Weight Test________________________________11

Boiler Start-Up __________________________________11

Boiler Shutdown ________________________________11

Controller Statuses______________________________ 12

Main Menu Operation____________________________ 12

Refuelling _____________________________________ 14

Date & Time ___________________________________ 14

Schedule______________________________________ 14

Boiler Operating Modes __________________________ 14

Factory settings ________________________________ 14

6 Protection & Alarms ___________________ 15

Temperature Limiters (STB) _______________________ 15

Alarm ________________________________________ 16

Alarm codes ___________________________________ 16

Causes of Failures and Remedy ___________________ 16

7 Cleaning & Maintenance______________ 17

Cleaning of the Boiler____________________________ 17

Cleaning of the Burner ___________________________ 18

Maintenance___________________________________ 18

Servicing______________________________________ 18

8 Technical Specications______________ 19

Pellux Compact 12 boiler _________________________ 19

PBMAX burners ________________________________ 19

Location of components - boiler____________________ 20

Location of components - burner ___________________ 21

Electrical Components ___________________________ 22

Dimension_____________________________________ 23

9 Connection diagrams _________________ 24

Boiler Wiring Diagram ___________________________ 24

Burner Wiring Diagram___________________________ 24

Wiring Diagram - Module Connection________________ 25

4PELLUX COMPACT 12

Thank you for your condence in us and our prod-

uct, we also congratulate you on your choice of the

PELLUX Compact 12 boiler. In order to achieve the

highest efciency and safe working conditions, please

read this Installation & Operating Manual carefully and

comply with the recommendations and observations

contained in it.

The PELLUX Compact 12 boiler is designed to oper-

ate in open or closed systems. Please note that the

system has to be protected in accordance with the

applicable regulations. For the boilers operating in an

open and closed systems, protection of the system

must be in accordance with local regulations. PEL-

LUX Compact 12 boiler’s can be used in residential

single and multi-family buildings, guest houses, de-

partment stores, etc.

The basic boiler fuel is a modern, eco-friendly fuel in

the form of wood pellets.A burner used in the unit en-

sures minimum pellet consumption in relation to the

thermal power received, resulting in fuel-efcient and

comfort operation of the boiler.

The PELLUX Compact 12 boiler has a compact de-

sign and operational solutions adapted to streamline

its operation. With the enhanced electronic control,

you can control many parameters of the unit, adjust-

ing it to different installation conditions and individual

needs.

This Manual applies to the PELLUX Compact 12 boil-

er with the PBMAX 12.1.

The Pellux Compact 12 boiler has been equipped

with the following components of the set:

• Exhaust fan (1 pce)

• Round brush Ø 68 (1 pce)

• Temperature sensor CT2 L=0,6m (3 pcs)

• Ramrod handle (1 pce)

• PBMAX burner (1 pce)

• User manual (1 pce)

The Pellux Compact 12 boiler can be equipped with

additional accessories that are not part of the Pellux

Compact 12 boiler set. Below list of available acces-

sories:

• Pellet bunker + feeder

ZP 200 + PP10 (200l - about 132kg)

ZP 350 + PP12 (300l - about 200kg)

ZP 600 + PP15 (500l - about 330kg)

• Internet module

• Wireless room temperature controller

• CAN communications cable 5,0 m

• CAN communications cable 1,5 m

• CAN communications cable 0,45 m

• CTP-02 room temperature sensor

• CAN 1/0 MC-1 expansion module

• ML-2 CAN Lambda probe module assembly

• CTZ-01 outdoor temperature sensor

• CTP02R room temperature sensor

• VIDE ROOM Wireless room temperature controller

Equipment

Optional Accessories

1 Introduction

Section 1 | ntroduction

5PELLUX COMPACT 12

• The boiler should be installed in accordance with

current standards.

• The boiler room should have adequate air Ex-

change rate.

• Ventilation ducts should be made of non-amma-

ble materials.

Observation of the following safety rules is the basic

condition for safe boiler operation:

• the boiler should be used as intended and kept in

good condition (regular cleaning);

• always use the fuel recommended by the manu-

facturer;

• all boiler installations should have the necessary

safety systems in accordance with applicable reg-

ulations;

• never insert any objects and limbs into moving

parts in the boiler (feeder, turbulators, burner, etc.);

• use safety gloves to operate the boiler;

• maintain cleanliness and adequate lighting in the

boiler room;

• rst start-up of the boiler should be carried out by

an authorized installer/ service technician.

• The hydraulic system should be made in accord-

ance with current standards.

• The heating system must meet the requirements

of applicable standards and legal regulations.

• The electrical installation and any service of it may

only be performed by a person with appropriate

certications and qualications. Electrical installa-

tion and cable routing must be carried out in ac-

cordance with applicable regulations.

• The installation should always be made with a pro-

tective conductor.

Installation - location of the boiler

Electrical Installation

Hydraulic System

2 Symbols

3 General Safety Rules

IMPORTANT

This symbol informs about the risk to the device or a

person.

IMPORTANT

The electrical installation, to which the boiler will be

connected, should be made in accordance with cur-

rent regulations.

IMPORTANT

Before starting the installation and use of the boiler,

read the entire contents of this manual thoroughly.

The manufacturer shall not be held liable for damages

caused by non-observance of this manual.

IMPORTANT

The boiler may only be installed by competent and

qualied personnel, in accordance with applicable reg-

ulations, standards and manufacturer’s recommenda-

tions. Failure to follow these instructions may void your

warranty.

IMPORTANT

Only use original spare parts. The manufacturer shall

not be held liable for damages resulting from the use

of spare parts from other manufacturers.

CAUTION

This symbol points to important information to be not-

ed when operating the device.

CAUTION

The smoke conduit should undergo technical inspec-

tion and acceptance by a chimney sweep before in-

stallation.

CAUTION

Flush the system before connecting the boiler to re-

move any small impurities that may damage the boiler

or pumps.

ADVICE

This symbol shall mean tips to make product operation

easier.

Section 2 |

Section 3 | Symbols

General Safety Rules

6PELLUX COMPACT 12

4 Location & Installation

Transport

Boiler Location

Chimney - Requirements

Minimum distances to the walls

Burner + equipment

Boiler

Fastening screws

The boiler, along with the burner and accessories, is

delivered on a pallet together with a wooden transport

crate. The burner is placed in the boiler. Remove the

boiler from the pallet by removing the fastening screws

located in the lower part of the pallet.

Connect the boiler to the chimney using a ue or a

connection made of sheet metal with a diameter that

allows it to be sealed.

PELLUX Compact 12 is delivered with a ue (of cir-

cular cross-section) with an outer diameter of Ø127

mm. The ue must be tightly connected (e.g. with a

connection made of appropriately thick sheet metal) to

the chimney. The connection should be made with a

slope towards the boiler. Do not reduce the diameter of

the connection. Every bend, the use of elbows, etc. in-

creases the resistance of the ue gas ow, which may

cause the boiler to operate improperly.

The boiler may only be connected to the chimney

with the appropriate draught (see Chapter 8. Spec-

ications). It is important that the smoke conduit has

such a diameter (cross-section area) and height that

too high pressure could not occur in the boiler and in

the smoke conduit.

We recommend using a ceramic insert or a stainless

steel insert. If there are any problems with the chimney

draught, which translates into incorrect boiler opera-

tion, an exhaust fan can be used. This device supports

and stabilizes the chimney draught.

The boiler should be installed in accordance with appli-

cable standards and legal provisions. We recommend

placing the boiler and the pellet hopper on an even

and levelled concrete foundation with a height of min

5cm, with the edges of the foundation protected by

steel curbs.

Set the boiler keeping the minimum distances from the

walls. When installing the device, pay attention to en-

sure convenient access to the boiler, burner and chim-

ney during maintenance, cleaning and operation.







Dimension Distance [m]

A 0,5

B0,7

C 0,5

Foundation

Boiler

Pellet

hopper

Flue

Chimney

connection Washout

hole

Smoke conduit

CAUTION

The chimney with the appropriate draught and the cor-

rect dimensions is the basic condition for the proper

functioning of the boiler.

IMPORTANT

Make sure that the chimney is cleaned in accordance

with applicable regulations. In case of doubt we recom-

mend contacting the chimney sweep.

Section 4 | Location & Installation

IMPORTANT

The boiler-room should have adequate clear air ex-

change. Correctly designed and constructed supply

and exhaust ducts should be made in the room.

IMPORTANT

In orderto protectthe chimney againstmoisture anddraft

limiting due to the low temperature of fumes, chimney

inserts should be made of acid-resistant or ceramic with

condensate discharge to the grate.

7PELLUX COMPACT 12

Pellets – Requirements

Hydraulic System Electrical Installation

Internal Surge Protective Device

Pellux Compact 12 boilers can operate both in open

and closed heating systems.

When carrying out the system, make sure it is made

in accordance with applicable standards and legal

regulations.

The B10 [A] internal overcurrent release protects the

heating system controller, the pump, the burner and the

power supply system against overvoltages in the unit.

Pellux Compact 12 has a controller installed controlling

the operation of the burner and circulating pumps.

Electrical connections of external devices should be

made by a person with appropriate certications and

qualications. Connect the outputs supplying external

devices in accordance with the following markings:

• supply: 1/N/PE 230 VAC 50 Hz

• outputs to external devices: 230 VAC/50Hz.

For the wiring diagram, see Section 9. Wiring Dia-

grams.

If the system is provided with an open expansion ves-

sel, the height difference between the highest radia-

tor and the expansion vessel should not be less than

2.5m.

When connecting the boiler to a closed heating sys-

tem, make sure it is provided with safety devices con-

sisting of:

• safety valve with inlet and outlet lines

• diaphragm expansion vessel

• protection of the heat source against exceeding

the permissible temperature of the heating me-

dium

• devices for removing excess heat in accordance

with applicable standards

• monitoring and measuring devices, indicating at

least the temperature of the heating medium on

the supply line and the pressure in the system

• venting valves, self-venting the expansion pipe

• drain valves that allow emptying the water space

of the expansion vessel

PBMAX12.1 burnersused inPELLUX Compact12boil-

ers are adapted for burning high quality wood pellets.

For the best performance of PBMAX 12.1 burners, we

recommend using pellets that meet the following re-

quirements:

• diameter: 6-8 mm

• length: 30 mm

• calorific value > 17MJ/kg

• moisture content < 12 %

• ash content < 0.5 %

CAUTION

We recommend the use of high quality fuels from re-

liable sources. Fuels should have adequate moisture

content and no mechanical impurities (such as sand,

stones, metal lings, etc.) that can worsen the com-

bustion process and cause device failure.

IMPORTANT

The manufacturer shall not be held responsible for the

failure of the device and the wrong combustion pro-

cess resulting from the use of improper fuel.

IMPORTANT

Electrical installation and possible servicing may only

be performed by a person with appropriate certica-

tions and qualications. Electrical installation and ca-

ble routing must be carried out in accordance with ap-

plicable regulations.

IMPORTANT

No other electrical devices may be connected to the

boiler Power supply line.

CAUTION

Flush the system before connecting the boiler to re-

move any small impurities that may damage the boiler

or pumps.

Min 2,5 m

Section 4 | Location and Installation

8PELLUX COMPACT 12

Operator Panel

Connect sensors and actuators to the control panel,

necessary for the boiler operation, as required. The

connection is made via CAN-bus communication

modules, which enable the installation of additional

accessories, such as:

• up to 4 heating circuits,

• 1 circuit for preparation of domestic hot water (DHW),

• Buffet tank,

• solar heating system,

• Lambda. probe,

• Internet module,

• room temperature sensor,

• outdoor temperature sensor.

The control panel is connected to the CAN-bus module

and power supply as shown in the gure below.

The PBMAX burner is mounted in the boiler behind the

boiler doors. It should be secured using the supplied

knobs.After mounting the burner, ensure that it adheres

tightly to the boiler door, and then connect the HV and

LV cables to the sockets on the left side of the burner.

The pellet feeder supplies the burner with fuel from an

external hopper. The feeder should be pivoted with the

outlet of the pellet towards the hole in the side casing

of the hopper. The optimal angle between the outlet of

the pellet and the sloping wall of the hopper (to which

the feeder is attached) should be β = 30-35º. The used

auger during continuous operation should give pellets

in the amount of approx. 10 kg / h.

The correct setting of the pellet feeder is shown in the

gure below:

After pre-setting the hopper and selecting the side for

the pellet feeder installation, an assembly hole should

be made in the boiler casing. For this purpose, cut off

the blanking plugs (eg with pliers) and then saw the

remaining sharp edges with a le and secure the hole

with the rubber edge cover.

Before the rst start-up:

1. Fit a corrugated pipe onto the feeder and the burn-

er inlet pipe, and then secure with two clamping

bands. Corrugated pipe can not have any kinks,

which makes it difcult to drop pellets.

2. Connect the electric wire from the pellet feeder to

the burner.

GND

+12V

GND

CAN

+12V

For the diagram of the controller block connection,

see Section 9. Wiring Diagrams.

IMPORTANT

Connections should be made with the unit disconnect-

ed from the mains. It should be performed by a person

with appropriate certicates in this regard.

PBMAX Burner Installation

Pellet Hopper and Feeder

CAUTION

The burner’s safety circuit alarm can be activated if the

burner is not properly installed.

HV connection

LV connection

Section 4 | Location and Installation

9PELLUX COMPACT 12

Use of a Different Type of Container

The container should have a cover protecting the pel-

lets against moisture and the feeder mechanical com-

ponents against possible physical damage (e.g. due

to the penetration of a hard object that could damage

the feeder.)

Correct connection of corrugated feed pipe:

Improper connection of the corrugated feed pipe:

IMPORTANT

Connecting the corrugated pipe between the feeder

and the burner should be done without unnecessary

bends that may cause the pellet to stop.

IMPORTANT

Use a self-extinguishing corrugated pipe (included) to

connect the burner to the pellet feeder. The use of other

charging ducts is not allowed.

TIP

The amount of fuel fed may differ from the given val-

ues, depending on the type of pellets or the amount of

fuel in the pellet hopper.

CAUTION

We recommend disconnection of the feeder tube from

the burner and the cables before each opening of the

boiler door

IMPORTANT

The manufacturer shall not be held responsible for the

failure of the unit and the poor combustion process re-

sulting from the use of the wrong fuel tank.

The pellet hopper and feeder are available as acces-

sories:

• ZP200 (200L – approx. 130kg) + PP10 set

• ZP350 (300L – approx. 200kg) + PP12/PPL 12 set

• ZP600 (500I- approx. 330kg) + PP15/PPL 15 set

Section 4 | Location and Installation

3. Turn on the boiler controller and check whether

the alarm “burner safety circuit” is visible on the

display. In case of alarm indication, check the

correctness of connections, xing the burner and

whether the door is properly closed and then con-

rm the alarm.

WRONG

Cap for feeder

pipe

Band clamp

10 PELLUX COMPACT 12

5 First Start-Up & Operation of the Boiler

123

89101112

Description:

1. Time / time setting – shows time according to

previous settings. Touching the time will cause

opening of the time setting menu.

2. Day of the week / date setting – shows current

day of the week according to previous date set-

tings. Touching will cause opening of the date

setting menu.

3. Current temperature – shows current tempera-

ture read directly from the weather sensor.

4. Current boiler operating mode and tempera-

ture set at the boiler – shows currently selected

operating mode.

5. Boiler operating programme – shows current-

ly set programme. Touching will open the pro-

gramme menu for each day of the week.

6. Currently performed boiler activity and cur-

rent boiler temperature.

7. Turning the boiler on / off. Touching will open the

menu for turning the boiler on/off, and operating

mode for heating and domestic hot water.

8. Domestic hot water – shows current status for hot

water preheating. Touching will cause opening of

the Domestic Hot Water menu, which displays cur-

rent hot water temperature, operating mode, and

edition of settings for hot water in the tank.

9. Central heating 1/2 - shows current status for

preheating of the central heating medium. Touch-

ing will cause opening of the Central Heating 1

menu , which displays current heating tempera-

ture, predened temperature, operating mode,

and edition of settings for central heating.

10. Burner - shows current status for burner op-

eration. Touching will cause opening of the Burn-

er menu, which displays burner operation status,

brightness level, and provides for editing the set-

tings.

11. Fuel - shows current fuel level in the tank follow-

ing prior fuel level calibration Touching will caus-

en opening of the Fuel menu, where you can cal-

ibrate fuel level in the tank and attach the tank

manually.

12. MENU - touching will cause opening of the main

controller MENU.

DIODES:

A. Boiler diode. On then the boiler is on.

B. Burner diode. On then the burner is working.

C. Alarm diode Flashing when alarms are active On

when the alarms have not been acknowledged.

Section 5 | First Start-Up & Operation of the Boiler

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