Pentair Hydromatic FG-2200 Bedienungsanleitung

OWNER’S MANUAL

Battery Backup System

NOTICE D’UTILISATION

Système de secours à batterie

MANUAL DEL USUARIO

Sistema de batería de respaldo

6780 0313

FG-2200

Installation/Operation/Parts

For further operating, installation,

or maintenance assistance:

888-957-8677 US

800-363-7867 CA

English........................... Pages 2-14

Installation/Fonctionnement/Pièces

Pour plus de renseignements

concernant l’utilisation,

l’installation ou l’entretien,

(888) 957-8677 US

(800) 363-7867 CA

Français .................... Pages 15-27

Instalación/Operación/Piezas

Para mayor información sobre el

funcionamiento, instalación o

mantenimiento de la bomba:

888-957-8677 US

800-363-7867 CA

Español..................... Paginas 28-40

Safety 2

Important Safety Instructions

SAVE THESE INSTRUCTIONS - This manual contains

important instructions that should be followed during

installation, operation, and maintenance of the product.

This is the safety alert symbol. When you see this

symbol on your pump or in this manual, look for one of

the following signal words and be alert to the potential

for personal injury!

indicates a hazard which, if not avoided,

will result in death or serious injury.

indicates a hazard which, if not avoided,

can result in death or serious injury.

indicates a hazard which, if not avoided,

can or may result in minor or moderate injury.

NOTICE addresses practices not related to personal injury.

Carefully read and follow all safety instructions in this

manual and on pump.

Keep safety labels in good condition. Replace missing or

damaged safety labels.

To avoid risk of serious bodily injury due to electrical

shock or burns and property damage due to flooding,

read the safety instructions carefully before installing

pump.

Battery acid is corrosive. Do not spill on

skin, clothing, or battery charger. Wear eye and head

protection when working with battery. Connect and

disconnect DC output terminals only after removing the

charger from the AC outlet. Never allow the DC

terminals to touch each other.

Hazardous Voltage. Can cause severe or

fatal electrical shock. Do not plug in or unplug battery

charger while standing on a wet floor or in water. Be

sure one hand is free when plugging in or unplugging

charger. If basement floor is wet, disconnect power to

basement before walking on floor.

Risk of flooding. Do not run pump dry. To

do so will damage seals and can cause leaking and

property damage.

Follow local and/or national plumbing and electrical

codes when installing the system. A ground fault circuit

interrupter (GFCI) is recommended for use on any

electrical appliance submerged in water.

Use this system only for backup sump pump duty in a

residential application. It is not designed as a primary

sump pump.

Do not lift pump by electrical cord.

Risk of electrical shock. Do not lift the

pump by the electrical cord; lift pump only by the

discharge pipe, lifting ring or handle on the pump. Lifting

by the cord can damage the cord.

Pump clear water only with this pump.

Pump is permanently lubricated at the factory. Do not try

to lubricate it!

Keep battery charger and battery box off of the floor and

in a dry, cool, well ventilated area.

NOTICE: If a Carbon Monoxide (CO) sensor is installed,

it must be at least 15 feet away from battery charger

in order to avoid nuisance CO alarms. Please refer to

your CO detector’s installation guidelines for more

information.

To avoid danger of fire or explosion, keep sparks and

flame (pilot light) away from battery.

Maximum vertical pumping distance is 14 feet (4.3M) for

Model FG-2200.

Make sure sump is clear of debris. Debris can damage

the pump which can result in flooding.

GENERAL INFORMATION

The battery backup sump system is not a substitute for

your primary sump pump. It is designed to temporarily

backup your primary sump pump during a power outage

or other problem which prevents normal operation of

the primary pump. Do not use this system to pump

flammable liquids or chemicals. Pump clear water only

with this pump.

Keep the battery charger dry and protected from damage.

This system is designed to work with a deep cycle sealed

maintenance free lead-acid AGM battery. It will also

work with a flooded lead acid battery. Gel and Sealed

flooded lead acid batteries are not recommended. In

an emergency (such as an extended power outage)

which depletes the system deep cycle battery, your

automobile battery may be temporarily substituted. Be

sure to replace the system deep cycle battery as soon

as possible. Use of an automobile battery instead of a

deep cycle battery in this system will significantly reduce

the system’s total performance. Automobile batteries

are not designed for this type of application and will be

quickly ruined by the repeated charge/discharge cycling.

NOTICE: This system is not designed for applications

involving salt water, brine, or where fish may be present!

Use with these will void warranty.

California Proposition 65 Warning

This product and related accessories contain

chemicals known to the State of California to cause

cancer, birth defects or other reproductive harm.

Installation 3

BASIC TOOLS AND PARTS NEEDED

(Purchase Separately)

Large adjustable pliers

Tape measure

Socket wrench or 5/16” nut driver

Side cutters

Hacksaw (to cut PVC pipe)

Medium size pliers

Slotted screwdriver

Phillips head screwdriver

Pencil or marker

PTFE pipe thread sealant tape

PVC glue (solvent weld)

PVC pipe cleaner

Cloth towel

Plastic fittings

Check valve(s) - 1 or 2 depending on installation

38-120 Ampere-Hour Storage or Deep Cycle Battery

Required Battery Capacity:

For best results, use the following AGM Storage Batteries:

Part Amp-Hour

Gal/Charge

at 10’

Approx Run

Time

BAT40 40 3000 4.5 Hours

BAT75 75 7000 10.3 Hours

• Unit equipped with dual battery capability

• Maximum amp-hour: 120

NOTICE: The charger will not fully charge batteries with

excessive amp hour ratings without resetting system.

FG-2200 Performace

Head in Feet 0 5 10 13.35

Head in Meters 0 1.5 3

GPM 34 23 10 0

LPM 129 87 38 0

BATTERY BACKUP SYSTEM (BBU)

INSTALLATION AND OPERATION

NOTICE:

• Install this system during a time when the primary

pump will not be needed. Gather all supplies before

starting. Read all warnings and installation steps

before you start.

• Be prepared for water to leak from the coupling or

piping when disassembling or cutting the discharge

pipe. Protect system components, tools and supplies

from getting wet. Dry any work areas that get wet.

NOTICE: Study pages 4-6 to determine which installation

method will be best for you. The “Separate Discharge”

(Figure 2, Page 4), installation is recommended.

NOTICE: Check your local codes and ordinances

regarding waste water disposal (especially when running

the pump discharge outside the house) before you start.

The installation must conform to all legal requirements.

If possible, install the BBU so that the discharge goes

directly outdoors (separate discharge pipe from the

primary sump pump discharge pipe). If this is not a

practical option, see the “Common Discharge” (Figure 3,

Page 4) option.

NOTICE: For ALL installations, once the installation is

complete, run both the primary sump pump and the BBU

through at least one complete cycle to make sure that

everything operates correctly.

Personal injury and flood hazard. Do not

turn the pump on until all the fittings are glued and the

glue has dried. Loose fittings can explode off of pipes

and cause personal injury and flooding.

Risk of electrical shock. At the circuit breaker

or fuse box, turn off the electrical power to the sump

pump before beginning this installation.

Setup

1. Locate the high water level in your sump pit (the

water level at which the existing (primary) sump

pump starts - see Figure 1). Turn off power to pump

and mark this point on the discharge pipe with a

pencil or marker.

2. Drain the sump pit as far as possible without running

the pump dry. Do this by:

A. Piggyback switch: Unplug the pump and switch

from the outlet, then unplug the pump from the

piggyback switch. Reset the circuit breaker or

reinstall the fuse and plug the pump directly into

the outlet. The pump will start. Drain the pit and

unplug the pump. OR

b. Nopiggyback switch: Reset the circuit breaker

or reinstall the fuse and use a non-conducting

broom handle or stick to raise the float switch;

the pump should start. Drain the pit and then

release the switch.

3. When the pit has drained, turn off (open) the circuit

breaker or remove the fuse again to avoid electrical

shock while working on the installation.

Figure 1: Mark pipe at ‘start’ water level

Installation 4

Figure 2: Typical installation with separate discharge pipes.

Figure 3: Typical installation with common discharge pipe.

Common Discharge

TICE: In this installation,if the Primary Sump Pump (PSP) does not

ve a check valve installed below the wye, you MUST install a check

lve for the PSP as shown.This prevents backflow of water into the

sump from the Batter Backup Unit

. Check Valve Flapper(s) must swing

AY and flow arrow(s) must point AWAY from the pump being protecte

The water lev

el when the switch shuts off must be above must be above the

BBU pump intak

pical installation,

assembled

Not to scale.

Wiring omited for clarity.

* Supplied with the Battery Backup Unit.

Intems in italics must be purchased separately.

Both check v

alves

must be installed

on the pump side

of the

wye. 1-1/2” PVC Upper

Discharge Pipe

(cut to fit)

U74-68 Hose and

Clamp Assembly

1-1/2” PVC Riser Pipe

(cut to fit)

45 degree Slip Wye

Optional 1-1/2”

PVC Pipe (cut to fit)

45 degee

slip elbow

Battery Backup

Switch*

Alternate Wye/Elbow

Setup

Installation 5

INSTALLATION (Typical): Separate Discharge

Risk of electrical shock. Can shock, burn, or

kill. Unplug the primary sump pump before beginning this

procedure.

NOTICE: Allow for overlap when cutting piping and run a

trial (dry) ﬁtting before you glue.

1. Use PTFE pipe thread sealant tape on male ends of

discharge pipe. Thread the 1-1/4” x 1-1/2” elbow

(supplied) onto the discharge. When tight, the elbow

must point up.

2. If possible, install the Battery Backup Unit (BBU) on

the ﬂoor of the sump; be sure that the two pumps do

not touch each other and do not interfere with switch

operation.

NOTICE: If debris or gravel is present in the bottom of

the sump pit that could get sucked up into the pump, set

both the primary sump pump and the BBU up on bricks

or cinder blocks to prevent clogging.

3. If the sump is too small to allow both pumps to sit on

the bottom of the sump, install an angle bracket on the

primary sump pump’s discharge pipe with stainless steel

hose clamps. Mount the backup pump on the angle

bracket. See Figure 1, “Separate Discharge”.

4. Cut a piece of 1-1/2” PVC pipe to reach from the back-

up pump discharge elbow to about one (1) foot above

the basement ﬂoor. This is the lower discharge pipe.

5. To prevent airlocking the pump during operation, drill

a 1/8” hole in the lower discharge pipe about 2” above

the bottom of the pipe (below ﬂoor level).

6. Install FP0026-10 check valve (purchase separately)

on the upper end of the pipe. Tighten the hose clamps

securely. BE SURE that the ﬂow arrows point UP (away

from the BBU). If they point down, the valve will not

pass water and the pump will not work.

7. Cut a short length of 1-1/2” PVC pipe for a riser pipe

and clamp it into the top of the check valve.

8. Install a U74-68 Hose and Clamp Assembly on the top

of the riser pipe. For 1-1/2” pipe, remove and discard

the short piece of 1-1/4” hose in the Hose and Clamp

Assembly. Leave the hose clamps loose and slide the

Assembly down below the top of the riser pipe.

9. Determine where you want the discharge to exit the

basement. At that point, drill the necessary holes (large

enough to have clearance for a 1-1/2” pipe) to allow

you to run the discharge pipe from above the sump to

the outdoors.

10. Install the horizontal discharge pipe. Install a 90° elbow

on the inside end but do not glue.

11. Cut another short piece of 1-1/2” PVC for the Upper

Discharge Pipe to run from the top of the riser pipe up

to the 90° elbow. Be sure to allow enough overlap for

the glue joint in the elbow.

12. Do a trial ﬁt with NO GLUE, installing the 1-1/2”

upper discharge pipe in the 90° elbow and the upper

discharge pipe in the vertical end of the 90° elbow. The

upper discharge pipe should just ﬁt between the riser

pipe and the elbow.

13. Risk of ﬁre and chemical inhalation.

Whenever using PVC primer and PVC cement, follow

the glue manufacturer’s instructions.

14. Make sure that the BBU will clear the primary sump

pump and its switch. If there isn’t room for both pumps

to sit on the ﬂoor of the sump, the BBU will have to be

raised (depending on your particular situation).

15. Clean, prime and glue the upper discharge pipe into the

90º elbow. When the glue has set, slide the Hose and

Clamp Assembly up to cover the joint and tighten all the

hose clamps.

16. Install the Battery Backup Switch as shown, 1” above

start water level of primary pump. Fasten it to the pipe

with cable ties.

17. Tape the pump cord to the riser pipe so that the plug

cannot fall into the sump.

18. Go to “BBU WIRING AND SETUP” (Page 8) for wiring

instructions.

19. Once all wiring is complete, ﬁll your pit with water

and verify that the PSP removes the water and the BBU

doesn’t run. Then, unplug your PSP and reﬁll your pit

with water. Verify that the BBU pump removes the water.

20. Make sure that the power is on to both pumps, and your

system is ready to use.

Installation 6

INSTALLATION (Typical): Common Discharge

Risk of electrical shock. Can shock, burn, or

kill. Unplug the primary sump pump before beginning this

procedure.

NOTICE: Allow for over lap when cutting piping and run a

trial (dry) ﬁtting before you glue.

NOTICE: If there is no check valve in the primary sump

pump’s discharge, you will need to install one. You must also

install one in the BBU’s discharge pipe (Figure 3, Page 4). Make

sure that the check valve ﬂow arrow points AWAY from the

pump it is protecting.

1. Use PTFE pipe thread sealant tape on male ends of

discharge pipe. Thread the 1-1/4” x 1-1/2” elbow

(supplied) onto the discharge. When tight, the elbow

must point up.

2. If possible, position the BBU on the ﬂoor of the sump;

be sure that the two pumps do not touch each other and

do not interfere with switch operation.

NOTICE: If debris or gravel is present in the bottom of

the sump pit that could get sucked up into the pump, set

both the primary sump pump and the BBU up on bricks

or cinder blocks to prevent clogging.

3. If the sump is too small to allow both pumps to sit on

the bottom of the sump, ﬁnd a raised position that

doesn’t interfere with the PSP switch.

4. Cut a piece of 1-1/2” PVC pipe to reach from the back-

up pump discharge elbow to about one (1) foot above

the basement ﬂoor. This is the lower discharge pipe.

5. To prevent airlocking the pump during operation, drill

a 1/8” hole in the lower discharge pipe about 2” above

the bottom of the pipe (below ﬂoor level).

6. Install FP0026-10 check valve (purchase separately)

on the upper end of the pipe. Tighten the hose clamps

securely. BE SURE that the ﬂow arrows point UP (away

from the backup pump). If they point down, the valve

will not pass water and the pump will not work.

7. Cut the discharge pipe for the primary sump pump (PSP)

above the union and check valve (if any). Make this cut

about 18” above the top of the BBU’s riser pipe with the

backup pump sitting as installed.

8. If the PSP does not have a check valve installed in the

discharge pipe, install one now.

9. Cut a length of discharge pipe for the PSP to ﬁt between

the check valve and a 45° slip wye. Be sure to allow for

the overlap needed for gluing joints.

10. Install the 45° wye on the PSP’s discharge pipe.

11. Install a 45° elbow on the 1-1/2” BATTERY BACKUP

discharge pipe.

NOTICE: You may need to insert a piece of straight pipe

between the elbow and the wye. If so, use a standard

45° elbow. If you do not need to insert a piece of

straight pipe between the elbow and the wye (elbow

goes directly into the wye), use a 45° slip street ell.

12. Fit the upper discharge pipe to the upper end of the wye.

NOTICE: It is good practice to cut a short length of

pipe to go into the wye and install a union on the pipe.

Continue the discharge pipe from the outlet side of

the union. This will allow easier removal of the system

for cleaning or service. A U74-68 Hose and Clamp

Assembly can be used for this.

13. Make sure that the BBU will clear the primary sump

pump and its switch. If there isn’t room for both pumps

to sit on the ﬂoor of the sump, the BBU will have to be

raised (depending on your particular situation).

14. Do a trial assembly to make sure that everything is

going to ﬁt. This may require a helper to assist in holding

everything together while you check the ﬁt without glue.

Mark all joints before gluing.

Risk of ﬁre and chemical inhalation. Follow

the glue manufacturer’s instructions regarding ﬁre hazards

and ventilation when using PVC solvents, primer, and

cement.

15. Take all the pipe apart, clean all joints, and then

reassemble the system, gluing it with PVC primer and

glue.

16. Install the Battery Backup Switch as shown, 1” above

start water level of primary pump. Fasten it to the pipe

with the cable ties provided.

17. Tape the pump cord to the riser pipe so that the plug

cannot fall into the sump.

18. Go to “BBU WIRING AND SETUP” (Page 8) for wiring

instructions.

19. Once all wiring is complete, ﬁll your pit with water

and verify that the PSP removes the water and the BBU

doesn’t run. Then, unplug your PSP and reﬁll your pit

with water. Verify that the BBU pump removes the water.

20. Make sure that the power is on to both pumps, and your

system is ready to use.

Battery Requirements 7

BATTERY REQUIREMENTS

Hazardous electric current. Can cause

severe burns and start a fire if the battery terminals are

short circuited. Install the battery in the battery case. To

prevent accidental shorting across battery terminals,

close and latch the battery case securely. Do not leave

the battery uncovered.

Do not allow children to play around the battery

backup system installation.

The performance of your backup sump pump depends

on the battery used with it for power. We recommend

using our BAT40 or BAT75. You can also use a group

24M or 27M Deep Cycle battery. They will provide

acceptable performance and will stand up well to long

periods of little or no use.

This system is designed to work with either a sealed

lead-acid AGM battery or a flooded lead-acid battery.

Use of a true Gell Cell (often confused for AGM) or

a standard automotive battery with this charger is not

recommended. An automotive battery may require

charging after only 1-2 hours of continuous use, and the

repeated charging cycles may cause early plate failure in

the battery.

Use only lead-acid batteries. This unit is not designed to

use with Li-Ion, NiMh, NiCAD, Liquid Polymer, etc.

Use only the recommended battery or one of the same

type and size so it will fit in the battery box (maximum

size: 13” long x 7” wide x 10” tall (330.2mm x 177.8mm

x 254mm) including terminals) and supply enough

voltage for full performance.

BATTERY MAINTENANCE

Severe burn hazard. An acid-filled standard

lead-acid battery contains sulfuric acid. Avoid contact

with skin, eyes or clothing.

NOTICE: To protect the battery case from chipping and

gouging, do not let the battery sit on a concrete floor.

Install the battery on a shelf or protective pad (plywood,

2x4s, etc.). Always install the battery in a dry location

that is protected from flooding.

Pre-Qualification Test – 1 and 2

Charger is charging at a very low level to try to bring a

dead battery back to life. If the battery is taking too long,

try resetting the charger once or twice (push the ‘SYSTEM

TEST’ and ‘SILENCE ALARM’ buttons together to reset the

charger).

Special Features:

The charger is equipped with reverse battery, short

circuit, and “runaway charge” protection.

Possible Problems and Remedies

1. Wrong Battery Voltage

Reconnect charger to a 12 volt battery.

2. Reversed Battery Connections

Check all connections. The negative (black) on the

battery must connect to the negative (black) on

the charger, and the positive (red) on the battery

must connect to the positive (red) on the charger.

Reversing the battery connections will cause the

‘SYSTEM ALERT’ and ‘SILENCED AUDIBLE ALARM’

LEDs to flash.

3. Thermal Runaway Condition

“Thermal Runaway” is the technical term for the

condition of the battery when some (or all) of the

cells have deteriorated to the point that they won’t

take a charge. In this case, replace the battery.

4. Charge Time Monitor – 1 and 2

Battery took too long to complete its charge. The

“Charge Time Monitor” will shut down the charger

after 84 hours of continuous charging.

Possible causes are:

A) Pump ran for a long period of time during

charging, or

B) Battery is too large for the charger (including

several batteries connected in a parallel circuit).

Excessive Battery Drain

Pump may have run for a very long time, discharging the

battery. In this case:

1. If 115VAC power is OFF, the charger shuts down

until the power comes back on, but the pump will

run as long as the battery charge lasts. You may need

to replace the battery afterwards.

2. If 115VAC power is ON, the charger/controller

continues to try to charge the battery at a charging

rate of .5 AH until the battery charge is more

than 20%, at which point the charger will resume

charging at a rate of 2 AH.

3. If the pump is running and the AC power is on, you

may need to stop the pump to allow the battery to

charge.

Follow the battery manufacturer’s recommendations for

maintenance and safe use of the battery.

6788 0313

Wiring •Setup 8

1. Connect the positive (+) charger/controller lead

wire (red) to the positive (+) battery terminal (red).

Connect the negative (–) charger/controller lead

wire (black) to the negative (–) terminal (black) on

the battery. If you are using two batteries, use the

set of optional terminals and connect the second

battery. Use lead wires (not included) to connect

the positive (+) charger/controller terminal to the

positive (+) battery terminal and the negative (–)

charger/controller terminal to the negative (–) battery

terminal.

2. The backup pump leads are polarity sensitive;

connect the positive pump lead to the terminal

labeled Pump ‘+’ and the negative pump lead to the

terminal labeled Pump ‘–’.

NOTICE: If the leads are reversed, the pump will run

backward and not pump water.

3. The float switch leads are not polarity sensitive;

connect the float switch leads to the ‘Float Switch’

tabs on the charger/controller.

4. Test the float and the pump by lifting and holding

the float. The ‘PUMP STATUS’ LED will light

continuously and the buzzer will beep steadily. The

pump should start after 3 seconds. If the pump does

not run, check all the connections and remake them

as necessary.

5. To stop the pump, lower the float; after 25 seconds

the pump should stop, the ‘PUMP STATUS’ LED

should flash, and the buzzer should beep.

6. With the pump operating, test the ‘SILENCED

ALARM’ button; hold for one second; release.

The ‘SILENCED AUDIBLE ALARM’ LED should

illuminate and the buzzer should stop sounding. To

reset the buzzer (allow it to sound) and extinguish

the ‘SILENCED AUDIBLE ALARM’ LED, press the

‘SILENCE ALARM’ button again for one second.

Depress the ‘SYSTEM TEST’ button; hold it for one

second; release. The ‘PUMP STATUS’ LED should stop

flashing.

Figure 5: The battery input is inside the battery case.

Support the case when opening it. The support must be at

least 4” thick.

BBU WIRING AND SETUP

Wiring •Setup 9

NOTICE: During normal operation, the flashing

‘PUMP STATUS’ LED indicates that the pump has

run in your absence.

7. Press and hold ‘SYSTEM TEST’ button. All LEDs will

light up, pump will run and buzzer will sound.

Release the button and LEDs should go off, pump

should stop, buzzer should stop.

8. The ‘BATTERY STATUS’ LED indicates the battery

capacity when the A.C. power is off.

A. Continuously ON - the battery voltage is above

10.9 Volts Direct Current (10.9VDC) and

capacity is above 20%.

B. Slow Beep/Slow LED Flash - the battery’s

capacity is between 0 and 20%.

C. Fast Beep/Fast LED Flash - the battery is severely

discharged. The battery will continue to charge

(as long as the 115V AC power to the charger is

on) at the rate of .5 AH until the battery’s charge

is above 20%.

When the first warning occurs (slow beep/slow

flash), you will have approximately 2 hours (or less)

of pump operation left. The actual time of operation

will depend on the condition of the battery and may

be as little as 15 minutes.

4. Connect the Power Supply cable (supplied) to the

Charger/Controller’s Power Input jack.

NOTICE: When the unit is first plugged in, or when it first receives power from the battery, the ‘BATTERY STATUS’

LED will flash for 3 seconds.

NOTICE: To activate any Control Button, press and hold it for 1 second.

LED Display and Control Buttons

LED Display 10

TABLE II – Operating Code Displays (LEDs Lighted Continuously or Flashing)

TABLE III – LED Function Displays (LEDs Lighted Continuously)

Control LED: Continuous Illumination Indicates Normal Operation:

AC Power AC power is present.

Pump Status

The float switch has been activated. The LED remains on (flashing) after the pump

has stopped. Depress the ‘SYSTEM TEST’ button to reset it.

Silenced Audible Alarm Audible Alarm has been silenced. Press and release the ‘SILENCE ALARM’ button

to reset (activate) the audible alarm and turn OFF the LED.

Charging

Indicates that the battery is charging – see Table II, above.

Battery Status A. Continuous ON - the battery voltage is above 10.9 Volts DC and capacity is

above 20%.

B. Slow Beep/Slow LED Flash - the battery’s capacity is below 20%, and voltage is

between 8.2VDC and 10.9VDC.

C. Fast Beep/Fast LED Flash - the battery has been discharged to less than 8.2VDC.

System Alert Flashing (in unison with the buzzer) indicates that the charger has entered ‘Failure

Mode’. Press the ‘SYSTEM TEST’ and ‘SILENCE ALARM’ buttons to reset it.

NOTICE: If the source of the failure is not corrected, the charger will reenter

“Failure Mode”. See Table IV for error code information.

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