Pentair PARAGON EZ REEL Bedienungsanleitung

COMMERCIAL AQUATICS

Part #: AI-75190/1 (Revision A) – 7/25/16 Page: 1 of 9

1351 Ro te 55, Lagrangeville, NY 12540 845.463.7200 845.463.7291 fax www.pentaircommercial.com

ASSEMBLY INSTRUCTIONS

PARAGON® EZ REEL™ LANE STORAGE REEL (Large Capacity - 75190)

PARAGON® EZ REEL™ LANE STORAGE REEL (Std. Capacity - 75191)

(OPTIMIZED FOR 4” LANE LINES)

Dear Val ed C stomer,

Thank yo for yo r recent p rchase of o r Paragon® EZ Reel™ Lane Storage Reel. This step-by-step g ide will

help yo to assemble yo r prod ct properly ens ring years of ninterr pted se. We tr st that yo will enjoy

m ch satisfaction with the eq ipment yo have p rchased, and thank yo for choosing Paragon deck

eq ipment!

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Part #: AI-75190/1 (Revision A) – 7/25/16 Page: 2 of 9

1351 Ro te 55, Lagrangeville, NY 12540 845.463.7200 845.463.7291 fax www.pentaircommercial.com

ASSEMBLY INSTRUCTIONS

PARAGON® EZ REEL™ LANE STORAGE REEL (75190, 75191)

General Notes: Yo r Paragon® EZ Reel™ Lane Storage Reel has been shipped with some parts pre-assembled at o r

factory. Prior to beginning, please inspect all pieces and boxes to ens re that parts were not damaged in transit. If

damage is detected, notify yo r distrib tor/freight carrier immediately as a freight claim m st be filed within a certain

time frame from receipt of goods. Take a moment to skim thro gh the instr ctions and verify that all parts have been

received. It is recommended that all nuts and bolts be left hand tight ntil entire assembly is complete nless otherwise

noted. Two people are recommended for safe assembly.

1) Axle (Left Side) – Slide Captain’s Wheel (ref. 1A,1B) onto the axle (ref. 5) shaft (welded side of the h b towards the

center of the axle). Slide on the Minor chain g ard (ref. 17), Upper inner spacer (ref. 13) and the Large Sprocket (ref.

12). H b of the large sprocket faces towards center of axle as shown in Detail A. Align the holes in the sprocket, wheel

h b, and axle and attach sing (2) 5/16”-24 x 2 ¼” hex bolts (ref. 33) and (2) 5/16” split lockwashers (ref. 31) into the

axle ends. BE CAREFUL NOT TO CROSS THREAD THE BOLTS. Bolts sho ld thread easily and be installed by hand (apply

antiseize to the bolt threads).

2) Axle (Right Side) – Slide Captain’s Wheel (ref. 1A,1B) onto the axle (ref. 5) shaft (welded side of the h b towards the

center of the axle). Align the holes on the wheel h b and axle and attach sing (2) 5/16”-24 x 1 ½” hex bolts (ref. 34)

and (2) 5/16” split lockwashers (ref. 31) into the axle ends. BE CAREFUL NOT TO CROSS THREAD THE BOLTS. Bolts

sho ld thread easily and installed by hand (apply antiseize to the bolt threads). Set assembly aside and move onto

step 3.

A or 1B

31 (2x)

34 (2x)

31 (2x)

33 (2x)

Fig re 1

Detail A

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3) Assemble the side “A” frames (ref. 2) with the braces, casters, and lead screw s pports. Note: the “A” frame 4-hole

base plates sho ld be pointed away from the center of the assembly. NOTE (See Detail B): Left side s pport has as post

with an 11/16” offset from the edge of the 4-hole plate. The post on the right side s pport is welded to edge of the 4-

hole plate.

a) Front Left Location – Install caster (ref. 6) and Left lead screw s pport (ref. 10) to the side “A” frame, end

brace (ref. 4) and side brace (ref. 3) in the following order: First, install (1) 5/16”-18 x 1” ro nd head bolt (ref. 28)

with stop n t (ref. 32). Second, install (1) 5/16”-18 x 2 ½” ro nd head bolt (ref. 30) thro gh end brace and

sec re with stop n t. Lastly, install (2) 5/16”-18 x 2 ½” ro nd head bolts thro gh side brace and sec re with

stop n ts.

29 (3x)

30 (3x)

32 (4x)

Fig re

Detail B

11/16”

LEFT (10) RIGHT (11)

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1351 Ro te 55, Lagrangeville, NY 12540 845.463.7200 845.463.7291 fax www.pentaircommercial.com

b) Front Right Location – Install caster (ref. 6) and Right lead screw s pport (ref. 11) to the side “A” frame, end

brace (ref. 4) and side brace (ref. 3) in the following order: First, install (1) 5/16”-18 x 1” ro nd head bolt (ref. 28)

with stop n t (ref. 32). Second, install (1) 5/16”-18 x 2 ½” ro nd head bolt (ref. 30) thro gh end brace and

sec re with stop n t. Lastly, install (2) 5/16”-18 x 2 ½” ro nd head bolts thro gh side brace and sec re with

stop n ts.

c) Rear Locations – Install caster (ref. 6) to the side “A” frame, end brace (ref. 4) and side brace (ref. 3) in the

following order: First, install (1) 5/16”-18 x ¾” ro nd head bolt (ref. 27) with stop n t (ref. 32). Second, install

(1) 5/16”-18 x 2 ¼” ro nd head bolt (ref. 29) thro gh end brace and sec re with stop n t. Lastly, install (2)

5/16”-18 x 2 ¼” ro nd head bolts thro gh side brace and sec re with stop n ts. Keep hand tightened ntil step

14 is complete

4) On the captain’s wheel assembly from Step 2, drape the chain (ref. 15) over the large sprocket and engage the chain

with the teeth on the sprocket. Then, slide the Large o ter spacer (ref. 14) onto the axle shaft with the small h b facing

towards the center of the axle. Refer to Fig re 2 on previo s page.

5) Insert each axle end of the captain’s wheel assembly from Step 2 into the tops of the Side “A” Frames (ref. 2) as

shown in Fig re 2. Place an axle stop b shing (ref. 8) on each end of the axle and lock in place sing (1) 5/16”-18 x 2 ¼”

hex bolt (ref. 41) and (1) 5/16” elastic stop n t (ref. 42) on each side.

6) Install the G ide Body (ref. 20) onto the Lead Screw assembly (ref. 21). Remove the fo r (4) flat head bolts and the

cover plate on the side labeled “TOP”, along with the internal lead screw rider. Slide the lead screw assembly thro gh

the g ide body and rider carrier (with sprocket side on the left, the side labeled “TOP” sho ld be facing pward). Engage

the previo s removed lead screw rider with the thread on the lead screw assembly and sec re in place with the

previo sly removed flat head bolts and cover plate.

Lead Screw Rider

Rider

Carrier

Fig re

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7) Attach (1) pillow block (ref. 18) to the left side lead screw s pport (ref. 10 in Fig re 2) with (2) 1/4”-20 x 1 ¾” hex bolts

(ref. 38) and (2) ¼” lockwashers (ref. 39).

8) Remove the axle stop b shing (ref. 8 in Fig. 2) on the left side of the assembly to allow some movement for the axle

spindle in the side “A” frame b shing. Slide the c to t of the major chain g ard (ref. 16) over the main axle spindle

between the side “A” frame and the minor chain g ard (already installed). Rest the lower end of the major chain g ard

on the left side pillow block (ref. 18) for now.

9) Engage the small sprocket with the #35 chain. Place the small g ard spacer (ref. 19) onto the sprocket end of the lead

screw assembly and insert the lead screw end into the previo sly installed left side pillow block (ref. 18). NOTE: Make

s re the minor chain g ard (ref. 17) is resting above the lead screw before inserting the assembly into the pillow block.

10) Engage the lower c to t of the g ide body (ref. 20) onto the front sq are side brace (ref. 3) - See Detail C. Insert the

other end of the lead screw assembly into the remaining pillow block (ref. 18) and attach it to the right side lead screw

s pport (ref. 11 on Fig. 2) with (2) 1/4”-20 x 1 ¾” hex bolts (ref. 38) and (2) ¼” lockwashers (ref. 39).

38 (2x)

39 (2x)

38 (2x)

39 (2x)

Fig re

Detail C

(C to t Engagement)

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1351 Ro te 55, Lagrangeville, NY 12540 845.463.7200 845.463.7291 fax www.pentaircommercial.com

11) Clip on (6) panel clips (ref. 37) to the (6) holes on the perimeter of the minor chain g ard (ref. 17). Engage the minor

chain g ard on the inside of the major chain g ard as shown on Detail F.

12) Affix the major chain g ard to the Large o ter spacer (ref. 14 on Fig. 2) with (2) #10-24 x 3/8” screws (ref. 35). Line

p the holes on the perimeter and mo nt the two g ards to each other sing (6) #10-24 x 1/2” screws (ref. 36) into the

panel clips. Finally, attach the lower end of the major chain g ard to the small o ter spacer (from step 8) with (1) #10-

24 x 3/8” screw (ref. 35). See Detail D, E, and F.

13) Re-install the axle stop b shing that was temporarily removed in step 8 to sec re the axle to the side “A” frame.

35 (2x)

Detail F

Fig re

Detail D

Detail E

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1351 Ro te 55, Lagrangeville, NY 12540 845.463.7200 845.463.7291 fax www.pentaircommercial.com

14) Place the lead screw g ard (ref. 22) on top of the two pillow blocks and sec re it sing (4) ¼”-20 x ¾” thread c tting

screws (ref. 40). The notch in the lead screw g ard will provide clearance for the chain g ard assembly. Tighten all bolts

pon completion of this step.

15) Slide the protective side panel (ref. 23A, 23B) onto each side of the axle with the logos facing o tward. A radial slit

has been provided to ease in installation of the side panel onto the main axle of the lane reel. Install the protective edge

trim (ref. 24) on each side panel. Start/end the edge trim away from the radial slit to create a f lly encaps lated side

panel. Attach the side panels to the captain’s wheels’ spokes with the provided cable ties (ref. 25). Twelve (12) cable

ties are req ired per panel. Trim the excess cable tie length after installation as req ired.

16) Install provided loading arrow decals (ref. 26A, 26B) to the o tside of each panel (as shown). In order to coil the lane

line onto the reel, rotate the captain’s wheel ntil the g ide body is positioned on the side opposite the reeling

mechanism. Ro te the lane line thro gh the g ide body and nder the main axle. Hook the end to the captain’s wheel

spoke. The captain’s wheel m st be rotating TOWARDS THE POOL when loading the lane storage reel. NOTE: Loading in

the opposite direction will ca se improper coiling and possible entanglement. Refer to Detail G for clarification.

40 (2x)

per side

23A or 23B

25 (12x)

26A (2x)

26B (2x)

Fig re

Detail G

Rotate in this direction

when loading

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1351 Ro te 55, Lagrangeville, NY 12540 845.463.7200 845.463.7291 fax www.pentaircommercial.com

PARTS BREAKDOWN

LANE STORAGE REEL

REF # DESCRIPTION QTY PART #

1A Captain's Wheel - Large Capacity 2 75101F

1B Captain's Wheel - Standard Capacity 2 75101C

2 Lane Storage Reel Side "A" Frame 2 75101B

3* Bottom Frame Side Braces (pair) 1 75106

4 Bottom Frame End Braces (pair) 1 75106B

5ᵻ Lane Storage Reel Axle 1 75107

6 6" Polypro Locking Caster 4 75108

7 Axle Bearing (Factory Installed) 2 75120A

8*** Axle Stop B shing 2 75122A

9 Sq are end cap, black (Factory Installed) 4 22612

REELING MECHANISM (OPTIMIZED FOR 4” LANE LINES)

REF # DESCRIPTION QTY PART #

10 Lead Screw S pport, Left Side 1 75155

11 Lead Screw S pport, Right Side 1 75156

12 Large Sprocket 1 75160

13 Upper Inner Spacer 1 75158

14 Large O ter Spacer 1 75159

15 #35 Chain (F ll Loop) 1 75162

16 Major Chain G ard 1 75163

17 Minor Chain G ard 1 75164

18 Pillow Block 2 75167

19 Small G ard Spacer 1 75166

20 G ide Body Assembly 1 75173

21 Lead Screw Assembly 1 75157

22 Lead Screw G ard 1 75170

23A Protective Side Panel - Large Capacity 2 75180

23B Protective Side Panel - Standard Capacity 2 75181

24 Edge Trim for Side Panel (c t to length) 2 75188

25 Cable Tie, Nylon 4" 24 B4159

26A Decal, Loading Arrow - Left 2 75174L

26B Decal, Loading Arrow - Right 2 75174R

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1351 Ro te 55, Lagrangeville, NY 12540 845.463.7200 845.463.7291 fax www.pentaircommercial.com

PARTS BREAKDOWN (contin ed)

HARDWARE/ACCESSORIES

REF # DESCRIPTION QTY PART #

27** 5/16"-18 x 3/4" Ro nd Head Bolt, s/s 2 94326

28** 5/16"-18 x 1" Ro nd Head Bolt, s/s 2 94327

29** 5/16"-18 x 2 1/4" Ro nd Head Bolt, s/s 6 94317

30** 5/16"-18 x 2 1/2" Ro nd Head Bolt, s/s 6 94318

31** 5/16" Split Lockwasher, s/s 4 94448

32** 5/16"-18 Elastic Stop N t, s/s 16 94452

33** 5/16"-24 x 2 1/4" Hex Head Bolt, s/s 2 94446

34** 5/16"-24 x 1 1/2" Hex Head Bolt, s/s 2 94440

35** #10-24 x 3/8" Machine Screw, s/s 3 94223

36** #10-24 x 1/2" Machine Screw, s/s 6 94224

37** Panel Clip, #10-24 thread 6 75169

38** 1/4"-20 x 1 3/4" cap screw, s/s 4 94385

39** 1/4" Split Lockwasher, s/s 4 94360

40** 1/4"-20 x 3/4" thread c tting screw 4 94376

41*** 5/16"-18 x 2 1/4" Hex Head Bolt, s/s 2 94417

42*** 5/16"-18 Elastic Stop N t, s/s 2 94452

* Side Frame Braces are sold as a pair and incl de (4) sq are black

plastic end caps (ref. 9) - (2) per side

** Incl ded in Hardware Kit P/N 93942

*** Incl ded in Parts Box P/N 93945

ᵻ When ordered separately, axles also incl de the following parts:

(2) axle stop b shings (ref. 8)

(2) 5/16”-18 x 2 1/4” Hex Head Bolts (ref. 33)

(2) 5/16” elastic stop n ts (ref. 42)

ENJOY YOUR NEW YOUR PARAGON® EZ REEL™ LANE STORAGE REEL AND

THANK YOU FOR CHOOSING PARAGON® DECK EQUIPMENT!

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